REAR BRAKE
REAR BRAKE CALIPER REMOVAL
First remove the exhaust muffler. (
!
2-6)
Remove the rear brake fluid tube bolt and
disconnect the brake fluid tube.
Remove the two bolts attaching the rear brake
caliper.
Remove the rear brake caliper.
INSPECTION
Inspect the brake pads and brake disk.
Visually check the brake pad thickness and it
should not exceed the wear indicator mark.
Measure the brake disk thickness.
Service Limit: 3.0mm replace if below
DISASSEMBLY
Disassemble the rear brake caliper. (
!
14-11)
Inspect and assemble the rear brake caliper .
(
!
14-12)
Note: The rear brake caliper and front brake
caliper have the same specification.
INSTALLATION
Install the brake caliper to the rear fork and
tighten the two bolts.
Torque: 24.5_ 34.3N-m
Connect the brake fluid tube to the brake
caliper and tighten the fluid tube bolt.
Fill the brake reservoir with the specified
brake fluid and bleed air from the brake
system. (
!
14-10)
When installing the brake fluid tube, be
sure to install the two copper sealing
washers.
When removing the brake fluid tube, use
shop towels to cover plastic parts and
coated surfaces to avoid damage.
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