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KYMCO GRAND DINK 125 User Manual

KYMCO GRAND DINK 125
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7. CYLINDER/PISTON
7-2
GRAND DINK 125/150
SERVICE INFORMATION
GENERAL INSTRUCTIONS
The cylinder and piston can be serviced with the engine installed in the frame.
When installing the cylinder, use a new cylinder gasket and make sure that the dowel pins are
correctly installed.
After disassembly, clean the removed parts and dry them with compressed air before inspection.
SPECIFICATIONS
Standard (mm)
Service Limit (mm)
Item
SH30DA
SH25DA
SH30DA
SH25DA
I.D.
57.405_ 57.
415
52.400_ 52.
410
57.50
52.50
Warpage
0.01
0.01
0.05
0.05
Cylindricity
0.01
0.01
0.05
0.05
True roundness
0.01
0.01
0.05
0.05
Ring-to-groove
top
0.015_ 0.05
0
0.015_ 0.05
0
0.09
0.09
clearance
Second
0.015_ 0.05
0
0.015_ 0.05
0
0.09
0.09
top
0.15_ 0.30
0.15_ 0.30
0.50
0.50
Piston,
Ring end gap
Second
0.15_ 0.30
0.15_ 0.30
0.50
0.50
piston ring
Oil side rail
0.2_ 0.9
0.2_ 0.9
æ
æ
Piston O.D.
57.375_ 57.
395
52.370_ 52.
390
57.30
52.30
Piston O.D. measuring position
9mm from
bottom of skirt
9mm from
bottom of skirt
9mm from
bottom of
skirt
9mm from
bottom of skirt
.
Piston-to-cylinder clearance
0.010_ 0.04
0
0.010_ 0.04
0
0.01
0.01
Piston pin hole I.D.
15.002_ 15.
008
15.002_ 15.
008
15.04
15.04
Piston pin O.D
14.994_ 15.
000
14.994_ 15.
000
14.96
14.96
Piston-to-piston pin clearance
0.002_ 0.01
4
0.002_ 0.01
4
0.02
0.02
Connecting rod small end I.D. bore
15.016_ 15.
034
15.016_ 15.
034
15.06
15.06
TROUBLESHOOTING
When hard starting or poor performance at low speed occurs, check the crankcase breather for
white smoke. If white smoke is found, it means that the piston rings are worn, stuck or broken.
Compression too low or uneven
compression Excessive smoke from exhaust muffler
Worn or damaged cylinder and piston rings Worn or damaged piston rings
Worn, stuck or broken piston rings Worn or damaged cylinder and piston
Compression too high Abnormal noisy piston
Excessive carbon build-up in combustion Worn cylinder, piston and piston rings
chamber or on piston head Worn piston pin hole and piston pin
Incorrectly installed piston
Cylinder

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KYMCO GRAND DINK 125 Specifications

General IconGeneral
BrandKYMCO
ModelGRAND DINK 125
CategoryScooter
LanguageEnglish

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