KYMCO GRAND DINK 125 User Manual

8. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
8-2
GRAND DINK 125/150
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Movable drive face bushing I.D.
33.000_ 33.025
33.06
Drive face collar O.D.
32.006_ 32.009
31.90
Drive belt width
19.0
17.5
Clutch lining thickness
3.963_ 4.037
2.0
Clutch outer I.D.
130.0_ 130.2
130.5
Driven face spring free length
88.3
83.2
Driven face O.D.
33.965_ 33.985
33.94
Movable driven face I.D.
34.00_ 34.025
34.06
Weight roller O.D.
16.99_ 17.00
16.00
TORQUE VALUES
Drive face nut 49.0_ 58.8N-m
Clutch outer nut 49.0_ 58.8N-m
Clutch drive plate nut 49.0_ 58.8N-m
SPECIAL TOOLS
Universal holder Clutch spring compressor
Bearing driver Lock nut wrench, 39mm
Kick starter spring remover
TROUBLESHOOTING
Engine starts but motorcycle won‘t move Lack of power
• Worn drive belt • Worn drive belt
• Broken ramp plate • Weak driven face spring
• Worn or damaged clutch lining • Worn weight roller
• Broken driven face spring • Faulty driven face
Engine stalls or motorcycle creeps
• Broken clutch weight spring

KYMCO GRAND DINK 125 Specifications

General

Brand	KYMCO
Model	GRAND DINK 125
Category	Scooter
Language	English