PIAGGIO 633234 User Manual

Name Torque in Nm
Oil vent pipe fixing 3 ÷ 4
Minimum oil pressure sensor 12 ÷ 14
Fairlead bracket fixing 3 ÷ 4
Head/Cylinder/Crankcase fixing 10 ÷ 12
Revolution timing sensor fixing screw 3 ÷ 4
Coolant temperature sensor 10 ÷ 12
Pressure reducer counterweight retainer 7 ÷ 8.5
Counter shaft gear fixing on driving shaft (#) 10 ÷ 12
Thermostat cover 1,5 ÷ 2
Start-up rim counter shaft plate fixing 3 ÷ 4
Injector support fixing (#) 3 ÷ 4
Head lubrication control jet 5 - 7
(°)Lubricate parts before fitting.
(^) Apply LOCTITE for surfaces type 510.
(#) Apply thread-holding LOCTITE medium type 242.
(§) 1st locking: 20 N·m crossed, locking at torque 38 - 42 N·m crossed, crossed loosening.
(*) 2nd tightening: 20 N·m crossed, locking at torque 38 - 42 N·m crossed.
N.B.
LUBRICATE THE THREADS.
NOTICE OF TECHNICAL SERVICING
For correct tightening, the expansion tank cap locking torque has been standardised to 2.5 Nm
Please take note that we have normalized to 17 - 20 Nm the temperature sensor locking torque, in order
to guarantee a correct locking
This is to inform you that the tightening torque for
screws with dwg. no. 842502 has been increased
from 8-10 Nm to 14-16 Nm, to prevent the exhaust
pipe from coming loose.
Overhaul data
This section provides the main information for scooter servicing.
Assembly clearances
Characteristics X9 Evolution 500
CHAR - 14

PIAGGIO 633234 Specifications

General

Brand	PIAGGIO
Model	633234
Category	Scooter
Language	English

Summary

Characteristics

General Safety and Maintenance Rules

General safety and maintenance rules for vehicle operations.

Vehicle Identification and Dimensions

Chassis/engine identification, weight, and dimensional specs.

Engine and Transmission Specifications

Technical data for engine performance and transmission system.

Chassis, Suspension, and Electrical Components

Information on frame, suspension, and key electrical system parts.

Brakes, Wheels, and Tyres

Specs for braking systems, wheels, tyres, and pressures.

Tightening Torques

Specified torque values for various mechanical assemblies during maintenance.

Tooling

Specific Tooling for Maintenance

List of specialized tools required for maintenance and repair procedures.

Maintenance

Maintenance Schedule and Procedures

Schedule of recommended maintenance operations based on time or mileage intervals.

Troubleshooting

Clutch, Brake, and Steering Issues

Common problems with clutch, brakes, steering, and their solutions.

Battery and Electrical System Issues

Troubleshooting and solutions for battery and electrical system malfunctions.

Suspension and Lighting Issues

Diagnosis and resolution for suspension noise, oil leaks, and turn signal malfunctions.

Electrical System

Electrical System Schematics and Diagrams

Wiring diagrams and component lists for the vehicle's electrical systems.

Component Locations and Identification

Visual identification and location of various electrical system components.

Ignition, Battery, and Starter Systems

Diagrams and procedures for ignition, battery recharge, and starting systems.

Dashboard Indicators, PICS, and Intercom Systems

Explanation of dashboard indicators, PICS system, intercom, and phone functions.

Engine from Vehicle

Exhaust System Removal

Steps for removing the exhaust manifold and silencer assembly.

Engine Removal Procedure

Detailed instructions for disconnecting and removing the engine from the vehicle.

Engine

Automatic Transmission Servicing

Procedures for disassembling and servicing the automatic transmission.

Air Intake System Maintenance

Steps for servicing and replacing the air duct and filter components.

Drive Belt, Pulleys, and Clutch System

Procedures for inspecting and servicing the drive belt, pulleys, and clutch.

Cylinder, Piston, and Valve System Servicing

Steps for removing and inspecting cylinder, piston, rings, and valves.

Timing System and Camshaft Maintenance

Procedures for inspecting and servicing the engine timing system and camshaft.

Flywheel and Starter System Servicing

Procedures for removing, inspecting, and refitting flywheel and starter motor components.

Engine Lubrication System Maintenance

Steps for draining oil, replacing filters, and checking oil levels.