Polaris 2008 ranger 700 xp Service Manual

3.54
ENGINE
Flywheel / Stator Installation
NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
specification.
2. Install the wire hold down bracket (T). Install two new wire
hold down bolts. New bolts contain patch-lock. Torque
bolts to specification, following the proper bolt torque
sequence. Coat the stator wire grommet (U) with Nyogel
Grease (PN 2871329).
NOTE: Verify stator wires are routed properly under
the wire hold down bracket.
3. Install the flywheel, washer, nut, and key. Torque flywheel
nut to specification.
4. Install stator housing with new o-rings. Torque the bolts to
specification and follow proper bolt torque sequence at the
beginning of this chapter.
Cylinder Head Reassembly
NOTE: Before reassembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install the head gasket (A) on the cylinder (B).
= T
Stator Assembly Bolt Torque:
96  3 in.lbs. (10.85  0.35 Nm)
U
T
S
Replace 2 bolts with new bolts
65 ± 7 ft. lbs.
(88 ± 9.50 Nm)
= T
Flywheel Nut Torque
65 ± 7 ft.lbs. (88 ± 9.50 Nm)
= T
Stator Housing Bolt Torque:
96  3 in. lbs. (10.85  0.35 Nm)
96 ± 3 in.lbs.
(10.85 ± 0.35 Nm)
B
A

Polaris 2008 ranger 700 xp Specifications

General

Brand	Polaris
Model	2008 ranger 700 xp
Category	Automobile
Language	English