2.31
GENERAL INFORMATION
2
8. Install spark plug and torque to specification
Engine To Frame Ground
Inspect engine ground cable connection. Be sure it is clean and
tight. The ground cable runs from the engine to the terminal
block located under the front hood next to the battery.
STEERING AND SUSPENSION
Steering
The steering components should be checked periodically for
loose fasteners, worn tie rod ends, and damage. Also check to
make sure all cotter pins are in place. If cotter pins are removed,
they must not be re-used. Always use new cotter pins.
Replace any worn or damaged steering components. Steering
should move freely through entire range of travel without
binding. Check routing of all cables, hoses, and wiring to be
sure the steering mechanism is not restricted or limited.
NOTE: Whenever steering components are
replaced, check front end alignment. Use only
genuine Polaris parts.
One of two methods can be used to measure toe alignment. The
string method and the chalk method. If adjustment is required,
refer to following pages for procedure.
Tie Rod End / Steering Inspection
• To check for play in the tie rod end, grasp the steering
tie rod, pull in all directions feeling for movement.
• Repeat inspection for inner tie rod end (on steering
post).
• Replace any worn steering components. Steering
should move freely through entire range of travel
without binding.
• Elevate front end of machine so front wheels are off the
ground. Check for any looseness in front hub / wheel
assembly by grasping the tire firmly at top and bottom
first, and then at front and rear. Try to move the wheel
and hub by pushing inward and pulling outward.
• If abnormal movement is detected, inspect the hub and
wheel assembly to determine the cause (loose wheel
nuts or loose front hub nut).
• Refer to the Body/Steering or Final Drive chapter for
more information.
Camber and Caster
The camber and caster are non-adjustable.
Recommended Spark Plug:
Champion RC7YC3
Spark Plug Torque:
18 Ft. Lbs. (24 Nm)
Black Ground
Terminal Block
(under hood)
WARNING
Due to the critical nature of the procedures
outlined in this chapter, Polaris recommends
steering component repair and adjustment be
performed by an authorized Polaris MSD-
certified technician when replacing worn or
damaged steering parts.
Use only genuine Polaris replacement parts.
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