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Polaris 2008 ranger 700 xp Service Manual

Polaris 2008 ranger 700 xp
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6.16
CLUTCHING
Bushing Service
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Moveable Sheave - Bushing Removal
1. Install handle end of the Piston Pin Puller (PN 2870386)
securely into bench vise and lightly grease puller threads.
2. Remove nut from puller rod and set aside.
3. Install the Main Puller Adapter (#8) (PN 5020632) onto the
Piston Pin Puller (PN 2870386).
4. Insert the Number Two Adapter (#10) (PN 5020633) into
the bushing from belt side as shown. With towers pointing
toward vise, slide sheave and bushing onto puller rod.
5. Install the nut removed in Step 2 onto end of puller rod and
hand tighten. Turn puller barrel to increase tension on
sheave if needed. Nut is left hand thread
6. Turn sheave and puller barrel together counterclockwise on
puller rod until bushing is removed.
7. Remove nut from puller rod and set aside.
8. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
Moveable Sheave - Bushing Installation
1. Place the Main Puller Adapter (#8) (PN 5020632) onto the
puller.
2. Apply Loctiteâ„¢ 680 (PN 2870584) to the back side of new
bushing. Push bushing into center of sheave on tower side
by hand.
3. Insert the Clutch Bushing Installation Tool (#2) (PN
5020628) into center of sheave and with towers pointing
away from vise, slide sheave onto puller rod.
Stamp Qty. Part Description Part #
#2 1
P-90 Drive/Driven Clutch
Bushing Install Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1
P-90 Driven Clutch Cover
Bushing Removal Tool
5020631
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10 1
Number Two Puller
Adapter
5020633
Piston Pin Puller (PN 2870386)
#2
#3
#5
#8
#9
#10
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
(PN 5020632)
Bushing (PN 3576504)
Loctite
â„¢ 680 (PN 2870584)
#10

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Polaris 2008 ranger 700 xp Specifications

General IconGeneral
BrandPolaris
Model2008 ranger 700 xp
CategoryAutomobile
LanguageEnglish

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