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9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
15. Install the throttle body and air box. Tighten the hose
clamps that secure the throttle body to the intake
duct, intake boot and air box.
16. Install the lower stater motor bolt through the lower
starter motor mounting boss.
17. Instal the starter motor onto the engine.
18. Install the starter motor and battery cables as
outlined in Chapter 10.
TORQUE
Starter Motor Fastener:
7 ft-lb (10 Nm)
19. Connect the harness leads to the IAC valve (D), TPS
(E), T-MAP sensor (F). Verify routing is correct.
20. Connect the fuel injector harness lead (G) to the fuel
injector.
21. Connect the fuel line (H) to the fuel rail.
22. Install the eight fasteners securing the two bolt in
braces to the vehicle main frame. Torque fasteners
to specification. Be sure the routing of the
transmission breather hose and wire harness is
correct.
TORQUE
Rear Bolt in Brace Fastener:
17 ft-lb (23 Nm)
Front Bolt in Brace Fastener:
40 ft-lbs (54 Nm)
23. Connect the ignition coil harness connector and
install the spark plug wire.
24. Install the CPS and mounting bolt into the stator
cover and torque to specification.
TORQUE
CPS Fastener:
9 ft-lb (12 Nm)
25. Connect the stator wire connector and install a new
tie strap to secure the wiring to the front engine
mount bracket.
26. Install the inner clutch cover as outlined in the PVT
chapter.
27. Install the drive clutch, driven clutch, belt and outer
clutch cover as outlined in the PVT chapter. Be sure
all hose and wire routings are correct. Torque all
fasteners to specification.
28. Install the intake baffle assembly. Secure the 3
clamps that attach the assembly to the crankcase
vent, air box lid and inner clutch cover.
29. Install the rear bumper and cargo box assembly as
outlined in the body chapter.
ENGINE / COOLING SYSTEM
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