9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
1.21
ENGINE
Platform
Turbocharged., 4–Stroke,
DOHC
Engine Displacement
925cc
Number of Cylinders
2
Bore & Stroke 93 x 68 mm
Compression Ratio
9:1
Engine Idle Speed
1250 +/- 100 RPM
Engine Max Speed
9100 RPM
Valve Clearance (Intake) .006 ± .002" (0.15 ± 0.05 mm)
Valve Clearance (Exhaust) .010 ± .002" (0.25 ± 0.05 mm)
Engine Hot Light
Instrument Cluster Indicator
Lubrication
Wet Sump
Oil Requirements
PS-4 Full Synthetic 5W-50 or
PS-4 Extreme Duty Full
Synthetic 10W-50
Oil Capacity 2.75 qt (2.6 L)
Coolant Type
Polaris 50/50 Extended Life
Anti-freeze
Coolant Capacity 11.6 qt (10.97 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 75 ± 2 PSI (520 ± 14 kPa)
Fuel Capacity /
Requirement
13 gal. (49.2 L)
91 Octane (minimum)
ELECTRICAL
Alternator Max Output 900 Watts @ 3000 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU
Spark Plug / Gap MR9F / 0.7–0.8 mm
Battery / Amp Hr 12v Flooded, 400 CCA / 44 A/hr
DC Outlet Standard 12 Volt
Relays Start, Fan, EFI, Pump, Chassis,
EPS, Accy, Shocks, SCM
Fuses
7.5A Chassis
7.5A Fuel
7.5A Instr Accy
7.5A Instr Unsw
7.5A Key
7.5A Lights
7.5A SCM
7.5A Shocks
7.5A Water
10A EFI
10A Socket
10A Term Accy
25A EPS
30A Fan
DRIVETRAIN
Transmission Type
Polaris Automatic PVT
Shift Type
In Line Shift - P/ R / N / L / H
Front Gearcase Lubricant Demand Drive Fluid
Front Gearcase Capacity 9.5 oz (280 mL)
Transmission Lubricant
AGL Synthetic Gearcase
Lubricant
Transmission Capacity 61 oz (1800 mL)
STEERING / SUSPENSION
Toe
1/4” toe-in – 1/4” toe-out
(0.64 mm toe-in – 0.64 mm toe-
out)
Front Suspension
Independent Dual A-arm with
stabilizer bar
FOX 2.5 Podium with DYNAMIX
Front Travel
17″ (43.2 cm)
Rear Suspension
Independent Trailing Arm with
stabilizer bar
FOX 3.0 Podium with DYNAMIX
Rear Travel
20″ (50.8 cm)
Spring Adjustment
Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 7
Front Tire Make / Model /
Size
Maxxis Carnivore
30 x 10 R14
Rear Tire Make / Model /
Size
Maxxis Carnivore
30 x 10 R14
Tire Air Pressure
Front
16 psi (110 kPa)
Rear
20 psi (138 kPa)
Brake System
4 Wheel Hydraulic
Front: Dual Bore Caliper
Rear – Double Bore Caliper
Brake Fluid DOT 4
2020-21 RZR PRO XP 4 CLUTCH CHART
MODEL ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
2020-21
RZR Pro
XP 4
0-1800 Meters
(0-6000 Feet)
W-34-112
(1323746)
Black
(7045112)
Black
(7045138)
1800-3700 Meters
(6000-12000 Feet)
W-34-104
(1323586)
GENERAL INFORMATION
1
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