6.16
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
BUSHING SERVICE
MOVEABLE SHEAVE - BUSHING REMOVAL
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller
(PN2870386 )
q
securely into bench vise and lightly
grease puller threads.
3. Remove nut from puller rod and set aside.
4. Install adapter cup (PN 5020632)
w
onto puller.
5. With towers pointing toward the vise, slide sheave
onto puller rod.
6. Install puller tool (PN 5020629)
e
into center of
sheave with “A side" toward sheave.
7. Install nut onto end of puller rod and hand tighten.
Turn puller barrel to increase tension on sheave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.
8. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
9. Remove nut from puller rod and set aside.
10.Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
DRIVE CLUTCH BUSHING INSTALLATION
1. Place adapter cup (PN 5020632)
w
on puller.
2. Apply Loctite® 620 evenly to bushing bore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (PN 5020634)
e
with “A”
side down, into center of bushing.
5. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10.Remove installation tool.
PVT SYSTEM
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