12.28
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
LIGHTING SYSTEM
HEADLIGHT ADJUSTMENT
The headlight beams are adjustable.
1. Place the vehicle on a level surface with the headlight
approximately 25 ft. (7.6 m) from a wall.
2. Measure the distance from the floor to the center of
the headlight and make a mark on the wall at the
same height.
3. With the machine in Park, start the engine and turn
the headlight switch to the LOW position.
4. The most intense part of the LOW beam headlight
beam should be aimed 2 in. (5 cm) below the mark
placed on the wall in Step 2.
NOTICE
Rider weight must be included in the seat while
performing this procedure.
5. Adjust the beam to the desired position by loosening
or tightening the two T-25 adjustment screws
q
and
moving the lamp to the appropriate height.
6. Adjust the beam to desired position. Repeat the
procedure to adjust the other headlight.
WARNING
Due to the nature of light utility vehicles and where they
are operated, headlight lenses become dirty. Frequent
washing is necessary to maintain lighting quality. Riding
with poor lighting can result in severe injury or death.
HEADLAMP REPLACEMENT
REMOVAL
1. Remove the front fascia. See Front Fascia Removal
page 11.17.
2. Disconnect wire harness from headlamp assembly.
Be sure to pull on the connector, not on the wiring.
3. Remove three fasteners
q
from the headlamp
assembly and remove the headlamp.
INSTALLATION
1. Install the headlamp adjustment springs onto the front
bumper mounting bosses.
2. Insert the three T-25 headlamp mounting screws into
the headlamp assembly mounting holes.
3. Fully tighten all three headlamp screws until the
headlamp assembly is fully seated. Back two
headlamp adjustment screws off 1/8” to 1/4” (2-3
turns).
4. Install front fascia. Torque fasteners to specification.
TORQUE
Body fasteners:
7 ft-lbs (10 Nm)
5. Perform the Headlight Adjustment procedure outlined
in this chapter.
ELECTRICAL
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