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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual

CALIPER OVERHEATS (BRAKES DRAG)

• Compensating port plugged

• Pad clearance set incorrectly

• Parking brake lever incorrectly adjusted (If Equipped)

• Brake pedal or brake lever binding or unable to return

fully

• Incorrect brake fluid level (Overfilled Fluid Reservoir)

• Parking brake left on (If Equipped)

• Residue build up under caliper seals

• Incorrect operation of brakes

– Operator using the throttle and brakes at the same

time.

– Excessive use of the brakes.

POOR BRAKE PERFORMANCE

• Air in system

• Water in system (brake fluid contaminated)

• Caliper or disc misaligned

• Caliper dirty or damaged

• Brake line damaged or lining ruptured

• Worn disc and/or friction pads

• Incorrectly adjusted stationary pad

• Worn or damaged master cylinder or components

• Damaged brake pad noise insulator

• Brake pads dragging

• Brake caliper dragging

BRAKES LOCK

• Alignment of caliper to disc

• Caliper pistons sticking

• Failed master cylinder

• Failed brake hose / line

• Improper assembly of brake system components

• Faulty distribution block (INTL models only )

GENERAL INFORMATION

Polaris RZR PRO XP 2021 User Manual

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