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9.18

9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual

FRONT A-ARM REMOVAL /

INSTALLATION

REMOVAL

1. Elevate and safely support the front of the vehicle and

remove the front wheel.

2. Remove lower shock fastener

from upper A-arm.

3. Remove the fastener

retaining the front stabilizer

bar link to the upper control arm.

4. Remove upper ball joint pinch bolt

from bearing

carrier.

5. Using a soft face hammer, tap on bearing carrier to

loosen the upper A-arm ball joint end while lifting

upward on the upper A-arm. Completely remove the

ball joint end from the bearing carrier.

6. To gain access to the front A-arm fasteners, remove

four fasteners

and remove the front bumper cover.

7. Loosen and remove the upper A-arm front through-

bolts

. Remove the upper A-arm from the vehicle.

8. Drill out the rivets retaining brake line to the A-arm.

9. Examine A-arm bushings and pivot tube. Replace if

worn. Discard hardware.

WARNING

The locking agent on the existing bolts was destroyed

during removal. DO NOT reuse old hardware. Serious

injury or death could result if fasteners come loose

during operation.

10.If not replacing the A-arm, thoroughly clean the A-arm

and pivot tube.

INSTALLATION

1. Install new ball joint into A-arm. Refer to “Ball Joint

Replacement” section.

STEERING / SUSPENSION

Polaris RZR PRO XP 2021 User Manual

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