5
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
5.29
20.Connect the fuel supply line to the pump. FUEL SENDER TEST
1. Remove the fuel pump assembly from the fuel tank.
Refer to Fuel Pump Replacement page procedure.
2. Using an Ohm meter, measure the resistance of the
fuel sender as shown below.
ITE-
M
POSITION READING
q
EMPTY position
450 Ω ± 5%
w
FULL position
100 Ω ± 3%
e
Measure between the two
pins
—
3. Allow the sender float to sit in the EMPTY position
and compare to specification.
4. Slowly move the sender float to the FULL position
and compare to specification.
5. If the readings are out of specification, or if the
reading is erratic or LCD display “sticks”, check the
following before replacing the fuel pump assembly:
• Loose float
• Float contact with tank
• Bent float rod
6. If none of the conditions exist, the fuel sender
assembly is faulty. Replace the fuel pump assembly.
Refer to Fuel Pump Replacement page procedure.
EFI / FUEL SYSTEM