1D-9 Power Unit Mechanical:
18) Disconnect the fuel cooler water inlet hose (18) from
the pilot water indicator (19).
19) Disconnect the fuel cooler water outlet hose (20)
from the water return union.
20) Remove the six bolts and two nuts and then remove
the intake manifold assembly (21).
Installation
Installation is reverse order of removal with special
attention to the following steps.
CAUTION
Do not reuse gasket once removed.
Always use a new gasket.
• Install gaskets (1) into groove of intake manifold
assembly (2).
• Install the intake manifold assembly (2), then tighten
bolts and nuts securely.
Tightening torque
Intake manifold bolt / nut (a): 23 N·m (2.3 kgf-m,
16.5 lbf-ft)
• Install fuel injectors and fuel delivery pipe.
Refer to “Fuel Injector Removal and Installation” in
Section 1G (Page 1G-23).
• Perform the following final assembly checks to ensure
proper and safe operation.
– All parts removed have been returned to their
original positions.
– Wire and hose routing matches service manual
illustration.
Refer to “Wiring Harness Routing Diagram” in
Section 4A (Page 4A-3) and “Fuel Hose Routing” in
Section 4B (Page 4B-1).
– No fuel leakage is evident during final test running.
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“1”
“2”
“3”
“4”
“5”
“6”
“7”
“8”
21
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(a)
(a)
(a)
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“2”
“3”
“4”
“5”
“6”
“7”
“8”
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