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Suzuki F6A User Manual

Suzuki F6A
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170
Speedometer
Gear
Brake
Drum
Hub
Speedometer
Gear
Brake
Adjuster
Dust
Shield
Wheel
Cylinder
Adjustment
Hole Cover
Brake
Shoes
Wheel
Mounting
Screw
Shoe
Retainer
Brake
Lever
FIGURE 11
(Typical) Rear Brake Assembly
MASTER CYLINDER
Master cylinder failures may usually be recognized by
repeated loss of brake fluid or by brake pedal fading
gradually while brakes are applied. Check master cylin-
der and immediate area for signs of leaking fluid. If leak-
age is found on the end of cylinder where brake lines are
attached, check for loose or broken lines or loose brass
“U” fitting. Repair as necessary. If leak is found on oppo-
site end around the boot, it is necessary to replace or
repair the master cylinder. If pedal fades while brakes are
applied and there is no air in the lines or leakage at the
wheel cylinders, the master cylinder must be replaced or
rebuilt.
WARNING
!
Pedal fading may be experienced with no loss of
fluid, due to defective internal parts in the mas-
ter cylinder.
To remove master cylinder, remove fitting screw holding
brass fitting to master cylinder. Note: Brake lines DO
NOT need to be removed from brass fitting. Remove two
cylinder mounting screws and remove cylinder by pulling
away from master cylinder push rod.
Replace cylinder in reverse manner. Fill cylinder with
fluid and bleed the brake system.
BRAKE PEDAL FREE TRAVEL
Free travel of the brake pedal can be checked by remov-
ing the master cylinder filler plug. Press the brake pedal
slowly by hand while watching the surface of the fluid for
bubbles or slight turbulence which indicates adequate
free travel.
No disturbance on the fluid surface indicates insufficient
free travel and the linkage between the pedal and master
cylinder must be adjusted.
Loosen the locknut between the pushrod and brake rod
and turn the pushrod into the brake rod to shorten the
length. See Figure 12, page 19. Check for disturbance
again and adjust as needed to obtain proper free travel.

Table of Contents

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Suzuki F6A Specifications

General IconGeneral
Displacement657 cc
Cooling SystemWater-cooled
Bore x Stroke65.0 mm x 66.0 mm
Compression Ratio8.5:1
Fuel SystemCarburetor or Fuel Injection
Maximum Torque57 Nm (42 lb-ft) at 4, 000 rpm
ValvetrainSOHC
Engine TypeInline 3-cylinder

Summary

SECTION 2: PERIODIC MAINTENANCE

Alternator Belt Inspection

Inspect and adjust alternator belt tension for proper operation and alignment.

SECTION 3: TROUBLE SHOOTING

SECTION 4: ENGINE MECHANICS

Crankshaft and Connecting Rods

Details the crankshaft and connecting rods, their construction, and specifications for engine performance.

Pistons, Rings, and Pins

Covers piston, piston ring, and piston pin specifications, including dimensions and materials.

Timing Belt and Pulleys

Describes the belt drive system, timing marks, tensioner, and pulley specifications for synchronization.

Lubrication System

Outlines the engine lubrication system, oil flow, and components for proper lubrication.

SECTION 5: ENGINE REPAIR

Engine Lubrication Details

Details the engine oil circulation path, pump operation, and oil pressure relief.

SECTION 6: ENGINE CONTROL SYSTEM

System Wiring Diagram

Provides a detailed wiring diagram for the EFI system, showing connections and color codes.

Fuel System Components

Details the components of the fuel system, including tank, pump, filter, and injectors.

Diagnosis and Troubleshooting

Explains self-diagnosis, code retrieval, and troubleshooting procedures for the engine control system.

SECTION 8: IGNITION SYSTEM

Ignition Coil and Spark Plugs

Explains ignition coils, spark plugs, their testing, and replacement procedures.

Ignition Timing Control

Describes ignition timing adjustments for different modes and corrections based on engine conditions.

SECTION 9: FUEL SYSTEM

SECTION 11: CRANKING SYSTEM

SECTION 12: CHARGING SYSTEM

SECTION 13: SPEED LIMITER

SECTION 14: CHASSIS

SECTION 15: TRANSMISSION AUTOMATIC

Hydraulic Mechanism and Control

Details the valve body, hydraulic pressure distribution, control solenoids, and gearshift control logic.

Diagnosis and Trouble Codes

Explains the diagnosis function, code retrieval, and a table of diagnostic trouble codes and failsafe actions.

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