Suzuki GSX1200 1999 User Manual

CHASSIS 5-1
5
CHASSIS
CONTENTS
SEAT, FRAME COVER AND SEAT TAIL COVER ...................................................... 5- 2
CONSTRUCTION .................................................................................................. 5- 2
REMOVAL .............................................................................................................. 5- 2
REMOUNTING ....................................................................................................... 5- 3
FRONT WHEEL ......................................................................................................... 5- 4
CONSTRUCTION .................................................................................................. 5- 4
REMOVAL .............................................................................................................. 5- 6
INSPECTION AND DISASSEMBLY ...................................................................... 5- 7
REASSEMBLY AND REMOUNTING ..................................................................... 5- 8
FRONT FORK ............................................................................................................ 5-10
CONSTRUCTION .................................................................................................. 5-10
REMOVAL AND DISASSEMBLY ........................................................................... 5-11
INSPECTION ......................................................................................................... 5-12
REASSEMBLY AND REMOUNTING ..................................................................... 5-13
STEERING ................................................................................................................. 5-16
CONSTRUCTION .................................................................................................. 5-16
REMOVAL AND DISASSEMBLY ........................................................................... 5-16
INSPECTION AND DISASSEMBLY ...................................................................... 5-20
REASSEMBLY AND REMOUNTING ..................................................................... 5-21
STEERING TENSION ADJUSTMENT ................................................................... 5-24
REAR WHEEL............................................................................................................ 5-25
CONSTRUCTION .................................................................................................. 5-25
REMOVAL .............................................................................................................. 5-27
INSPECTION AND DISASSEMBLY ...................................................................... 5-28
REASSEMBLY AND REMOUNTING ..................................................................... 5-29
REAR SUSPENSION ................................................................................................. 5-31
CONSTRUCTION .................................................................................................. 5-31
REMOVAL .............................................................................................................. 5-33
INSPECTION AND DISASSEMBLY ...................................................................... 5-34
REASSEMBLY AND REMOUNTING ..................................................................... 5-35
FINAL INSPECTION AND ADJUSTMENT ............................................................ 5-36
SUSPENSION SETTING ....................................................................................... 5-37
FRONT BRAKE ......................................................................................................... 5-38
CONSTRUCTION .................................................................................................. 5-38
BRAKE PAD REPLACEMENT .............................................................................. 5-39
BRAKE FLUID REPLACEMENT ........................................................................... 5-39
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................. 5-40
BRAKE CALIPER INSPECTION ........................................................................... 5-41
BRAKE CALIPER REASSEMBLY AND REMOUNTING ....................................... 5-41
BRAKE DISC INSPECTION .................................................................................. 5-42
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................................ 5-43
MASTER CYLINDER INSPECTION ...................................................................... 5-44
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................. 5-45
REAR BRAKE ........................................................................................................... 5-47
CONSTRUCTION .................................................................................................. 5-47
BRAKE PAD REPLACEMENT .............................................................................. 5-48
BRAKE FLUID REPLACEMENT ........................................................................... 5-48
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................. 5-49
BRAKE CALIPER INSPECTION ........................................................................... 5-50
BRAKE CALIPER REASSEMBLY AND REMOUNTING ....................................... 5-50
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................................ 5-51
MASTER CYLINDER INSPECTION ...................................................................... 5-52
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................. 5-52
CLUTCH MASTER CYLINDER ............................................................................. 5-53
TIRES AND WHEELS ................................................................................................ 5-54
TIRE REMOVAL ..................................................................................................... 5-54
INSPECTION ......................................................................................................... 5-54
TIRE INSTALLATION ............................................................................................. 5-55

Suzuki GSX1200 1999 Specifications

General

Brand	Suzuki
Model	GSX1200 1999
Category	Motorcycle
Language	English