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WAGNER
Control Unit
PV 100
WAGNER PV 100 User Manual
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40
VE
RS
IO
N 06/2018
ORDER NUMBER DOC
2
34
32
7
5
11
DISPOSAL
When the equipment must be scrapped, please di
erentia
te the disposal of the waste
materials.
The follo
wing materials have been used:
Steel
Aluminum
Elastomers
Plastics
Carbide
Consumable pr
oducts
Consumable products (lacquers
, adhesives, ushing and cleaning agents) must be
disposed of in accordanc
e with all applicable legal requirements
.
39
41
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
5
Preface
5
Warnings, Notices and Symbols in These Instructions
5
Languages
6
Abbreviations
6
Terminology for the Purpose of this Manual
6
2 Correct Use
7
Device Type
7
Type of Use
7
For Use in Potentially Explosive Areas
7
Processible Working Materials
7
Misuse
7
3 Identification
8
CE Explosion Protection Identification
8
Use in Areas Subject to Explosion Hazards
8
4 Basic Safety Instructions
9
Safety Instructions for the Operator
9
Electrical Devices and Equipment
9
A Safe Work Environment
9
Personnel Qualifications
10
Safety Instructions for the Personnel
10
Personal Safety Equipment
11
Safe Handling of WAGNER Spray Devices
11
Grounding the Unit
12
Product Hoses
12
Cleaning and Flushing
13
Touching Hot Surfaces
14
Maintenance and Repair
14
Protective and Monitoring Equipment
14
5 Description
15
Components
15
Mode of Operation
15
Type Description and Characteristics
16
Single Valves (GA)
16
Double Valves (PV, DV)
16
Protective and Monitoring Equipment
17
Scope of Delivery
17
Data
17
Materials of Paint-Wetted Parts
17
Technical Data
18
Dimensions
20
6 Assembly and Commissioning
21
Training of Assembly/Commissioning Personnel
21
Storage and Installation Conditions
21
Assembly and Installation
21
Valve Extension
21
Connections
22
Grounding the System
23
Pre-Cleaning
23
Commissioning
24
Pressure Tightness Test
24
7 Operation
25
Training the Operating Personnel
25
Tasks
25
8 Cleaning and Maintenance
26
Cleaning
26
Cleaning Personnel
26
Cleaning Instructions
26
Maintenance
27
Maintenance Personnel
27
Maintenance Instructions
27
Safety Checks and Maintenance Intervals
28
FFKM Dosing Valve: Topping up or Changing Separating Agent
29
Product Hoses, Pipes and Couplings
29
9 Repairs
30
Repair Personnel
30
Safety Instructions
30
Assembly Aids
31
Service and Seal Sets
31
Disassembling
32
PTFE Valves: Removing Valve Rod with Sealing Package
32
FFKM Valves: Removing Valve Rod and Sealing Package
33
Cleaning the Parts after Disassembly
34
Assembly
34
PTFE Valves: Installing the Valve Rod Sealing Package
34
PTFE Valves: Installing Valve Rod
36
FFKM Valves: Installing Valve Rod and Sealing Package
37
10 Troubleshootingtroubleshooting
38
Dosing Valves: Changing between PTFE/FFKM
39
11 Disposal
40
12 Accessories
41
13 Spare Parts
42
How Can Spare Parts be Ordered
42
Single Valve Variants
43
Valves GA 250PV-DN2.6-PTFE-TC and GA 400PV-DN2.6-PTFE-TC
44
Valves GA 400DV-DN2.6-PTFE
45
Double Valve Variants
47
Valves PV 100-DN2.6-PTFE
48
Valve DV 100-DN2.6-PTFE
50
Valves PV 400-DN2.6-PTFE
52
DV 400-DN2.6-PTFE Valves
54
Valves DV 400-DN2.6-FFKM
56
14 Eu Declaration of Conformity
58
4
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WAGNER PV 100 Specifications
General
Brand
WAGNER
Model
PV 100
Category
Control Unit
Language
English
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