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Zebra G SERIES Service Manual
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R
e
pl
a
ci
n
g P
ar
ts
Repair Path for T
ransfer Ribbon Printers
38
980
618-001 A
Therm
al
T
r
ansfer
G-
Series
TM
Service
Manual
8/27/08
Rep
air
Path
fo
r
T
rans
fer R
ib
b
on P
r
in
t
er
s
Be
f
o
r
e p
er
f
orm
i
ng
an
y p
r
oc
e
d
ur
e,
ma
ke
sur
e
yo
u
r
emo
ve
bo
t
h m
edi
a
an
d ri
b
bo
n
f
rom
th
e
pr
i
n
te
r.
Figu
r
e
4
•
Dec
ision
T
ree
Printhead
Window
Platen
Bottom
Case
Main Logic
Board
PCBA
Head-up
Sensor
Fixed
Lower Media
Sensor
1
Hinges
Back
Panel(s)
MLB PCBA
Interface
Fuse
Real-Time
Clock
Battery
Ribbon
Carriage
Top
Case
Feed Switch
PCBA
Media Sensor
1
- Gap and Blackline Sensing
Wireless LCD
Bluetooth
PCBA
Fixed Upper
Media
Sensor
1
Motor
Moveable
Lower Media
Sensor
1
Front
Bezel(s)
Cutter
Dispenser
Wireless LCD
802.11g
PCBA
Moveable
Upper Media
Sensor
1
Cover
(Upper Frame)
Assembly
(Lower)
Print
Mech. Assy.
Ribbon Out
Sensor
49
51
Table of Contents
Preface
5
Contacts
5
Support
6
Environmental Management
6
Document Conventions
6
Related Documents
7
Contents
9
Introduction
13
Models
13
Packaging
14
Preparing a Static-Safe Work Area
14
Environmental and Shock Protection
14
Cleaning and Maintenance
15
Cleaning
16
Cleaning the Printhead
17
Cleaning the Media Path
19
Platen Cleaning and Replacement
22
Troubleshooting
27
Status Light Descriptions
28
Status Light Error Resolutions
28
Print Quality Problems
30
Determining Printer Configuration
33
Thermal Printing
33
Modes of Printing
34
Print Media Types
34
Determining Thermal Media Types
36
Replacing Supplies
36
Adding a New Transfer Ribbon
36
Replacing a Partially Used Transfer Ribbon
37
Adjusting the Print Width
37
Adjusting the Print Quality
37
Media Sensing
38
Ribbon Overview
39
When to Use Ribbon
39
Coated Side of Ribbon
39
Manual Calibration
41
Troubleshooting Tests
42
Printing a Configuration Label
42
Recalibration
42
Resetting the Factory Default Values
43
Communications Diagnostics
43
Feed Button Modes
45
Required Tools
47
Replacing Parts
49
Repair Path for Transfer Ribbon Printers
50
Replacing the Window
51
Replacing the Platen
52
Replacing the Printhead
53
Replacing the Top Cover
55
Replacing the Feed Switch Circuit Board
56
Replacing the LCD/Feed Switch Circuit Board
57
Replacing the Upper Media Sensor
58
Replacing the Bottom Case and Back Panel
60
Replacing the Main Logic Board Circuit Board
62
Replacing the Battery
63
Replacing the Fuse
64
Replacing the Head Up Sensor
65
Replacing the Lower Fixed Gap/Blackline Sensor
66
Replacing the Motor
67
Replacing the Lower Moveable Gap/Blackline Sensor
69
Replacing the Ribbon Out Sensor
70
Replacing the Standard Bezel
72
Replacing the Dispenser (Peel Option) Bezel
73
Replacing the Cutter (Option)
75
Replacing the Hinges
77
Replacing the Ribbon Carriage
78
Replacing the Cover Assembly
80
Replacing the Print Mechanism
81
Cable Routing
83
Print Mechanism
83
Main Printed Circuit Board Assembly
88
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Operating Instructions
4 pages
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Zebra G SERIES Specifications
General
Brand
Zebra
Model
G SERIES
Category
Label Maker
Language
English
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