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HiLight H4 Kd ESF
Atlas Copco HiLight H4 Kd ESF User Manual
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Instruction Manual
User and maintenance manual
for light towers
English
HiLight H4 Kd
ESF
D1105-EBG2
01_0
0_Front
Page AC
_EN
.
fm Page 1 M
ond
ay
, April
18,
2016
12:
06 PM
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety Precautions
8
Introduction
8
General Safety Precautions
9
Safety During Transport and Installation
10
Safety During Use and Operation
11
Safety During Maintenance and Repair
13
Tool Applications Safety
14
Battery Safety Precautions
14
2 Main Parts
15
General Description
15
Markings
16
Mechanical Features
17
Engine and Alternator
17
Cooling System
17
Safety Devices
17
Bodywork
17
Control Panel
17
Data Plate and Serial Number
17
Filler Caps
18
Spillage Free Frame
18
Mast and Floodlights
18
And Reflectors
18
Electrical Features
19
Control and Indicator Panel
19
Outlet Socket (10 Amps)
20
3 Installation and
21
Connection
21
Lifting
21
Parking and Towing
21
Unhooking the Light Tower
21
Positioning the Light Tower
22
Positioning for Transport
23
Towing
24
Positioning of the Light Tower Onto Vehicles
25
Indoor Installation
25
Installation
25
Connecting the Light Tower
26
Outdoor Installation
26
Precautions for Non-Linear and Sensitive Loads
26
4 Operating Instructions
27
Before Starting
27
Operating the Light Tower
27
Before the Engine Is Started
27
Starting the Engine
28
Positioning the Floodlights
28
Extending the Mast
29
Rotating the Mast
29
Switching On/Off the Floodlights
30
Switching on the Floodlights Manually
30
Switching off the Floodlights Manually
30
Switching On/Off the Floodlights Automatically
31
Lowering the Mast
31
Stopping the Engine
32
Connecting Appliances
33
Setting the Lc1003™ Controller
34
Push Button and LED Functions
34
Module Display
35
Home Page
35
Icon Overview
35
Instrumentation Icons
35
Active Configuration
36
Front Panel Editor (FPE) / Auto Run Icons
36
Mode Icons
36
Light Output Icons
36
Alarm Icons
36
Navigation Menu
37
Event Log
37
Setting the Lc1003™ Timer
37
5 Periodic Maintenance
39
Maintenance Schedule
39
Precautions
44
Use of Maintenance Schedule
44
Use of Service Packs
44
Preventing Low Loads
45
General
45
Risks of Low Load Operation
45
Best Practices
45
Maintenance of the Alternator
45
Measuring the Alternator Insulation Resistance
45
Engine Maintenance Procedures
46
Engine Oil Level Check
46
Engine Oil and Oil Filter Change
47
Coolant Check
48
Adjustments and Service Procedures
49
Battery Care
49
Replacing Fuel Filter and Pre- Filter Element
51
Servicing Air Filter Engine
51
Air Cooling Circuit
52
Replacing the Lamps
52
Ordering Spare Parts
53
Resetting Service Alarms
53
Engine Consumable Specifications
53
Engine Fuel Specifications
53
Engine Oil Specifications
53
Engine Coolant Specifications
54
6 Checks and Trouble Shooting
56
Engine Troubleshooting
56
Solving Controller Alarms
56
General
56
Alarm Overview
57
7 Options Available for Hilight H4 Units
63
Overview of the Mechanical Options
63
Description of the Mechanical Options
63
Undercarriage
63
Overview of the Electrical Options
64
Description of the Electrical Options
64
Auto Mast down System
64
Photocell
65
External Power Input (230 VAC), with Battery Charger
66
Override Fuel Shutdown
68
Earth Pin
68
8 Storage of the Light Tower
69
Storage
69
Preparing for Operation after Storage
69
9 Disposal
70
General
70
Disposal of Materials
70
10 Technical Specifications of the Light Tower
71
10.1 Technical Specifications of the Engine/Alternator/Unit
71
10.2 Critical Bolt Connections
75
10.3 Average Illumination Versus Distance
76
10.4 Dimension Drawings
77
10.4.1 Dimension Drawing for Hilight H4 with Fixed Towbar
77
10.4.2 Dimension Drawing for Hilight H4 with Adjustable Towbar
78
10.4.3 Dimension Drawing for Hilight H4 with Not Homologated Towbar
79
Conversion List of si Units into
80
British Units
80
10.6 Data Plate
80
5
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Atlas Copco HiLight H4 Kd ESF Specifications
General
Brand
Atlas Copco
Model
HiLight H4 Kd ESF
Category
Work Light
Language
English
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