3 BA-102/2EN M54.XXXX
B - Table of contents
A- Orientation diagram 2
B - Table of contents 3
C - Reading guide 5
C.1 - How to use these operating instructions 5
D - Safety information 6
D.1- Remaining risks according to ISO EN 12100-2 6
D.2 - Safety decals 6
D.3 - Intended use 6
D.4 - Safety information 7
D.5 - Noise emission 7
D.6 - Dust emission 7
E - Serial tag 8
F- EC Declaration of Conformity / Techn. Data 9
F.1 - EC Declaration of Conformity 9
F.2 - Technical data 9
1 - Assembly machine setup 10
1.1 - Unpacking and assembly 10
1.1.1) Assembly machine space requirement 10
1.1.2) Space requirement of drilling head and ruler storage rack (optional) 10
1.1.3) Unpacking assembly machine 10
1.1.4) Use lifting machine to place machine on table 10
1.1.5) Securing assembly machine to a suitable table 10
1.1.6) Removing ring screw (2.6) 11
1.1.7) Attaching table (2.7) 11
1.1.8) Attaching handle 11
1.2 - Connecting to compressed air system 11
1.2.1) Connecting air supply 11
1.2.2) Setting operating pressure (2.2) 11
1.3 - Electrical connection 12
1.3.1) Electrical connection 12
1.3.2) Checking motor rotation 12
1.3.3) Correcting motor rotation 12
1.4 - Dust extraction 13
1.4.1) Connecting extraction system to the assembly machine 13
1.4.2) Attaching the extraction system with the controller 13
2 - Description of operator panel 14
2.1 - Description of operator panel 14
2.1.1) Designation of operating elements 14
2.1.2) Feed switch (3.2) 14
2.1.3) Hold down clamp switch (3.3) 14
3 - How to operate the machine 15
3.1 - Vertical drilling unit 15
3.1.1) Gearbox replacement 15
3.1.2) Replacing rulers 15
3.2 - Setting work top to drilling distance 16
3.2.1) Setting drilling distance 16
3.3 - Setting clamps 16
3.3.1) Setting hold down clamps (4.3) to the material thickness 16
3.4 - Setting drilling depth 16
3.4.1) Setting drilling depth 16
3.5 - Setting cam speed 16
3.5.1) Setting cam speed (4.5) 16
3.5.2) Checking cam brake 16
3.5.3) Setting cam brake (4.7) 17
3.6 - Setting operating mode 17
3.6.1) “Drilling” and/or “Drilling and inserting fittings” mode switch (4.6) 17
3.7 - Drilling and inserting fittings 17
3.7.1) Assembly of furniture hinges, furniture connectors, METABOX and TANDEM front fixing brackets 17
3.7.2) Clipping fitting onto insertion ram (4.7) 18
3.7.3) Pushing work piece to the swivel stop (9.1) 18
3.7.4) Pushing work piece to the marking line 18
3.7.5) Drilling 18
3.7.6) Inserting the furniture hinge 18
4 - Drilling depth setup explanation 19