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Isuzu 4JH1 User Manual

Isuzu 4JH1
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6A – 86 ENGINE MECHANICAL
Ring Gear Replacement
Ring Gear Removal
Strike around the edges of the ring gear with a hammer and
chisel to remove it.
Ring Gear Installation
1. Heat the ring gear evenly with a gas burner to invite
thermal expansion.
Do not allow the temperature of the gas burner to exceed
200°C (390°F).
2. Install the ring gear when it is sufficiently heated.
The ring gear must be installed with the chamfer facing the
clutch.
PISTON
Piston Grade Selection and Cylinder Bore
Measurement
Refer to the Section "Cylinder Body", Item "Cylinder Liner Bore
Measurement" for details on piston grade selection and
cylinder liner bore measurement.
Piston Ring Gap
1. Insert the piston ring horizontally (in the position it would
assume if it were installed to the piston) into the cylinder
liner.
2. Push the piston ring into the cylinder bore until it reaches
the measuring point 1 or 2 where the cylinder liner bore is
the smallest.
Do not allow the piston ring to slant to one side or the
other. It must be perfectly horizontal.
Measuring Point 1 10 mm (0.4 in)
or
Measuring Point 2 120 mm (4.7 in)
020LX008
020LX009
015LX023
015RY00020

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Isuzu 4JH1 Specifications

General IconGeneral
Bore x Stroke95.4 mm x 104.9 mm
Compression Ratio18.5:1
Fuel SystemDirect injection
Cylinder ConfigurationInline-4
Valves per Cylinder4
Fuel TypeDiesel
Engine TypeDiesel, four-stroke
Displacement3.0 liters
Maximum Torque217 lb-ft (294 Nm) @ 1800 rpm
Oil Capacity6.5 liters (with filter)

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