11 Using a dial test indicator as shown, measure the end
float of the pressure (end) plate, which should be 3.2 to
4.4 mm (0.126 to 0.173 in). If necessary, fit shim
between the retaining circlip and pressure (end) plate to
correct end float inaccuracies.
12 Fit the thrust bearing and thrust washers.
13 Fit gear and splined hub assembly.
Note: Prior to fitting gear, align teeth of clutch plates using a
thin rod (screwdriver).
14 Fit the spacer followed by the needle roller bearing.
Note: Ensure that the spacer is fitted first.
15 Fit the thrust bearing and thrust washers.
16 Smear the clutch end bearing with JCB HP Grease and
press the bearing onto shaft.
17 Fit piston ring seals, refer to Piston Ring Seals - Fitting
Procedure.
18 Repeat steps 1 to 16 for the opposite clutch. Note that
a spacer is not fitted on the opposite (Forward) clutch.
Refer to step 14.
113 - 4
Section F Transmission
9803/3280
Section F
113 - 4
Issue 2*
Synchro Shuttle Gearbox
Reverser Unit - Assembly (cont'd)
S232720
S217590
17
16
*
*
*
*
*
*
S407220
13
S407240
12
14
15
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