9 Transfer Gear/Output Shaft Assembly
Note: Make sure that the layshaft bearing outer cup is fitted
to the rear casing before fitting the transfer gear/output
shaft.
a Liberally coat output shaft inner bearing with JCB
HP Grease before fitting inner bearing P.
b Fit the service solid spacer N (13.70 mm) over
output shaft and assemble into casing.
c Lightly oil output shaft outer bearing and cup R and
fit to output shaft, do not fit oil seal S at this stage.
10 a Fit special tool sleeve A which temporarily replaces
the output yoke and secure with special tool nut B,
torque tighten to 50 Nm (36.9 lbf ft).
Note: Check for end float while tightening nut B, if there is
no end float check:
The bearing cups are pushed fully into the casing.
The correct bearings are fitted, check parts
catalogue.
The solid spacer N is 13.70 mm.
b Ensure that the layshaft setting ring is slightly below
layshft cover facing on the rear case. Fit special tool
support pillar C (892/01076) so that the fork end
engages in special tool nut B, tighten bolt D.
112-3
Section F Transmission
9803/3280
Section F
112-3
Issue 1
Synchro Shuttle Gearbox
Assembly (cont’d)
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