Kohler Courage SV470-600 User Manual

8.6
Section 8
Disassembly
Remove Ignition Module
1. Disconnect the kill lead from the ignition module.
2. Rotate the flywheel magnet away from the
module.
3. Remove the RFI sheathed spark plug lead with
from retaining clip, if so equipped. See Figure
8-20.
Figure 8-20. Removing Lead from Clip (RFI
Suppression Equipped Units.
4. Remove the two hex. flange screws and the
ignition module. See Figure 8-21.
Figure 8-21. Removing Ignition Module.
Remove Grass Screen, Fan, and Flywheel
1. Unsnap the grass screen from the cooling fan.
See Figure 8-22.
Figure 8-23. Removing Fan and Flywheel
Mounting Hardware.
3. Carefully lift the cooling fan to disengage the two
drive pins and remove it from the flywheel.
4. Remove the flywheel from the crankshaft using a
puller. See Figure 8-24.
NOTE: Always use a puller to remove the
flywheel from the crankshaft. Do not
strike the crankshaft or flywheel, as they
could be cracked or damaged.
Figure 8-22. Removing Grass Screen.
NOTE: Always use a flywheel strap wrench or
flywheel holding tool (see Section 2) to hold
the flywheel when loosening or tightening the
flywheel and fan retaining fasteners. Do not
use any type of bar or wedge between the
fins of the cooling fan, as the fins could
become cracked or damaged.
2. Remove the retaining screw, washer and the fan
mounting plate, securing the fan and flywheel to
the crankshaft. See Figure 8-23.
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Kohler Courage SV470-600 Specifications

General

Compression Ratio	8.5:1
Fuel Type	Gasoline
Cooling System	Air-cooled
Starter Type	Electric
Oil Capacity	1.5 qt (1.4 L)
Cylinder Configuration	Single

Summary

Section 1 Safety and General Information

Safety Precautions

Essential safety guidelines for engine operation and maintenance.

Oil Recommendations

Guidance on selecting the correct type and viscosity of engine oil.

Section 3 Troubleshooting

Troubleshooting Guide

Common engine problems and their potential causes and solutions.

Section 5 Fuel System and Governor

Fuel Recommendations

Guidelines for selecting and using appropriate fuel for the engine.

Carburetor Adjustment

Procedures for adjusting the carburetor for optimal performance.

Section 6 Lubrication System

Check Oil Level

Essential procedure for verifying engine oil level before use.

Change Oil and Oil Filter

Routine maintenance for oil and filter replacement.

Section 10 Reassembly

Typical Reassembly Sequence

Install Drain Plug, Oil Filter, and Oil

Final steps for engine preparation including essential fluids.

Testing the Engine

Procedures for initial engine startup and testing after reassembly.