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PC110R-1
Komatsu PC110R-1 User Manual
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136
LUB
RIC
ATI
ON
4.5 LUBRICA
TION
4.5.1
LUBRICA
TION DIAGRAM
IMPORTANT
☞
•
For the lubrication proc
edures for the single points, see
“
4.7 MAIN
TENANCE PLAN
”
.
•
The type of lubricant to be u
sed is indicated in the lubricant table (See
“
4.3 FUEL, COOLANT AND LU-
BRICANTS
”
).
2000 h
1000 h
500 h
100 h
50 h
10 h
250 h
RY
A15810
Hydraulic oil
Grease
Engine oil
T
r
ansmission
oil
137
139
Table of Contents
Foreword
3
Information on Safety
4
Introduction
6
Intended Uses
6
Improper or Unauthorized Use
6
Main Characteristics
7
Running-In
7
Product Identification
8
Machine Serial Number
8
Machine Identification Plate
8
Ngine Serial Number and Exhaust Gas Emission Plate
9
Travel Reduction Gear Serial Number
10
Swing Reduction Gear Serial Number
10
Cab Serial Number
10
Serial Numbers and Dealer's Address
11
Table of Contents
12
Safety and Accident Prevention
19
Safety, Noise and Vibration Plates
20
Position of the Safety Plates
20
Pictograms and Relevant Meanings
21
Position of the Noise Plates
25
Vibrations to Which the Operator Is Subjected
26
General Precautions
27
General Safety Rules
27
Safety Devices and Guards
27
Clothing and Personal Protection Items
27
Unauthorized Modifications
28
Leaving the Operator's Seat
28
Getting on and off the Machine
29
Preventing Fires Due to Fuel and Oil
29
Preventing Burns
30
Preventing Damage Due to Asbestos Powder
30
Preventing Damage Caused by the Work Equipment
31
Fire Extinguishers and First Aid Kit
31
Precautions Concerning the Cab Structure
31
Precautions Concerning the Equipment
31
Precautions to be Taken before Starting the Engine
32
Safety on the Work Site
32
Fire Prevention
32
Precautions to be Taken for the Operator's Cab
32
Room Ventilation
33
Precautions to be Taken for the Lights
33
Cleaning the Windows and the Rear-View Mirrors - Checking the Windshield Wiper Blades
33
Precautions to be Taken When Working
34
Starting the Engine
34
Check the Direction before Starting the Machine
34
Checks for Travelling in Reverse
34
Moving the Machine
35
Moving on Slopes
36
Working on Slopes
37
Unauthorized Operationse
37
Preventing Electrocution
38
Visibility
39
Working on Icy or Snow-Covered Surfaces
39
Preventing Damage Caused by the Work Equipment
39
Working on Loose Ground
39
Parking the Machine
40
Transporting the Machine on Other Vehicles
41
Loading and Unloading the Machine
41
Shipping
41
Battery
42
Safety Precautions for Work on Batteries
42
Starting with Booster Cables
42
Precautions for Emergency Recovery
43
Precautions to be Taken During Maintenance
44
Warning Plates
44
Tools
44
Personnel
44
Equipment
45
Working under the Machine
45
Keeping the Machine Clean
45
Use of the Engine During Maintenance
46
Periodical Change of the Parts that Are Critical for Safety
46
Stop the Engine before Carrying out any Maintenance Operation
46
Or Inspection
46
Rules for Refuelling and Adding Oil
47
Checking the Coolant Level in the Radiator
47
Using Lamps
47
Precautions Concerning the Battery and the Alternator
48
Precautions Concerning the Starter
48
Precautions Concerning High-Pressure Hoses
49
Precautions to be Taken When Working on High-Pressure Systemse
49
Precautions for Maintenance Work Involving High Temperatures
49
And Pressures
49
Cooling Fan and Fan Belt
50
Waste Materials
50
Type Hees
50
Safety Locks
52
Machine Locks
52
General Views
53
Front General View (Monoboom)
53
Front General View (Two-Piece Boom)
54
Cab Inside General View
55
Instruments and Controls
57
Instruments
57
Warning Lights
59
Switches and Push Buttons
61
Electrical Accessories
69
Machine Controls
71
Fuses and Relays
79
Central Unit Fuses and Relays
79
Central Unit Fuses
80
Central Unit Relays
81
Engine Line Fuses and Relays
82
Engine Line Fuses
82
Engine Line Relays
83
FUSES and RELAYS of the AIR CONDITIONING SYSTEM (if Provided)
84
Guards and Driver's Seat
86
Engine Hood
86
Side Cover
86
Cab
87
Ventilation and Heating
91
AIR CONDITIONER (if Provided)
92
Seat
94
Safety Belt
95
Emergency Exit
95
Technical Documentation Case
96
Fire Extinguisher
96
First Aid Kit
96
Use of the Machine
97
Checks before Starting the Engine
97
Visual Checks
97
Daily Checks
97
Operational Checks
98
Starting the Engine
99
Starting with Warm Engine or in Temperate Climates
99
Starting with Cold Engine or in Cold Climates
100
Warming the Engine
101
Heating the Hydraulic Oil
101
How to Move the Machine
101
Steering (Changing Direction)
103
Moving on Slopes
104
Maximum Immersion Depth
105
Parking the Machine
106
Parking on Level Ground
106
Parking on Slopes
107
Stopping the Engine
108
Transporting the Machine on Other Vehicles
109
Loading and Unloading the Machine
109
Transport
110
Precautions to be Taken in the Cold Season
111
Fuel and Lubricants
111
Coolant
111
Battery
112
Other Precautions
112
Precautions to be Taken at the End of Work
112
Precautions to be Taken in the Warm Season
113
Using the Work Equipment
114
Organizing the Work Area
114
Positioning the Bucket According to the Work to be Carried out
114
Positioning the Machine for Digging Operations
115
Digging Method
116
Changing the Bucket
117
Long Periods of Inactivity
118
Before the Period of Inactivity
118
During the Period of Inactivity
119
After the Period of Inactivity
119
Troubleshooting
120
How to Remove the Machine
120
If the Fuel Has Been Completely Depleted
120
If the Battery Is Depleted
121
Starting with Booster Cables
122
Other Troubles
123
Electrical Circuit
123
Hydraulic System
124
Engine
125
Maintenance
127
Guide to Maintenance
128
Maintenance Notes
130
Notes Regarding the Engine
130
Engine Oil
130
Coolant
130
Fuel
131
Notes Regarding the Hydraulic System
131
Notes Regarding the Electrical System
132
Notes Regarding Lubrication
132
Parts Subject to Wear that Periodically Need Changing
133
Fuel, Coolant and Lubricants
134
Homologated Hees Synthetic Biodegradable Lubricants
136
Driving Torques for Screws and Nuts
137
Standard Driving Torques
137
Specific Driving Torques
137
Lubrication
138
Lubrication Diagram
138
Periodical Change of the Components Connected with Safety
139
Critical Parts for Safety
140
Maintenance Plan
143
When Required
147
Checking, Cleaning or Changing the Air Cleaner Cartridge
147
Checking and Cleaning the Cab Air Filter
149
CHECKING and CLEANING the AIR RECIRCULATION FILTER (Only for Machines Equipped with Air Conditioner)
150
Cleaning the Water Separator
151
Checking the Steel Track Tension
152
Checking the Shoe Fastening
154
Maintenance Intervals in Case of Use of the Demolition Hammer
155
Changing the Hydraulic Oil Filter
155
Changing the Hydraulic Oil
155
Checks before Starting
156
Various Checks
156
Checking the Coolant Level
156
Checking the Fuel Level
157
Checking the Engine Oil Level
157
Checking the Oil Level in the Hydraulic Circuit
158
Draining the Water Separator
159
Maintenance Every 10 Hours of Operation
160
Lubricating the Joints
160
Maintenance after the First 50 Hours of Operation
163
(Only for Machines in Which the Synthetic Biodegradable Oil Type HEES Is Used)
163
Maintenance Every 50 Hours of Operation
163
Checking the Radiator Fluid Level
163
Lubricating the Swing Joint
164
Checking the Electrical System
164
Maintenance Every 100 Hours of Operation
165
Lubricating the Ball-Bearing Ring
165
Maintenance after the First 250 Hours of Operation
166
Maintenance Every 250 Hours of Operation
166
Adjusting the Fan Belt Tension
166
ADJUSTING the TENSION of the A/CCOMPRESSOR BELT (Only for Machines Equipped with Air Conditioner)
167
Checking the Battery Electrolyte Level
168
Checking the Oil Level in the Travel Reduction Gears
168
Checking the Oil Level in the Swing Reduction Gear
169
Maintenance after the First 500 Hours of Operation
170
(Only for Machines in Which the Synthetic Biodegradable Oil Type HEES Is Used)
170
Maintenance Every 500 Hours of Operation
170
Changing the Hydraulic System Oil Filter
170
Changing the Servo Control Filter
172
Changing the Engine Oil
173
Changing the Engine Oil Filter
174
Changing the Fuel Filter
175
Draining the Fuel Tank
176
Cleaning the Outside of the Radiators
176
CLEANING the OUTSIDE of the A/CCONDENSER (Only for Machines Equipped with Air Conditioner)
177
Checking the Ball-Bearing Ring Pinion Lubricant Level
178
DRAINING the HYDRAULIC OIL TANK (Only for Machines in Which the Synthetic Biodegradable Oil Type HEES Is Used)
178
Maintenance Every 1000 Hours of Operation
180
Checking and Adjusting the Engine Valve Clearance
180
Maintenance Every 2000 Hours of Operation
181
Changing the Oil in the Travel Reduction Gears
181
Changing the Oil in the Swing Reduction Gear
182
Filter
184
Changing the Coolant
186
Changing the Ball-Bearing Ring Pinion Lubricant
187
Checking the Alternator and the Starter
187
CHECKING the A/C COOLING GAS QUANTITY (Only for Machines Equipped with Air Conditioner)
188
Maintenance Every 4000 Hours of Operation
189
CHANGING the A/C DEHYDRATOR FILTER (Only for Machines Equipped with Air Conditioner)
189
CHECKING the CORRECT OPERATION of the A/C COMPRESSOR (Only for Machines Equipped with Air Conditioner)
189
5.1 Technical Data
192
Technical Data
192
Standard Overall Dimensions
192
Technical Characteristics
193
Lifting Capacities
194
(Only for Machines with Overload Alarm Device)
194
Lifting Capacity Table
194
Lifting Capacity with Monoboom
196
Lifting Capacity with Two-Piece Boom
197
6.1 Authorized Optional Equipment
200
Authorized Optional Equipment
200
Precautions Regarding Safety
200
Precautions Regarding the Installation of Equipment
201
Characteristics of the Optional Equipment
202
Arrangement for the Installation of the Demolition Hammer
203
Description and Operation
203
Use of the Demolition Hammer and Rules to be Observed
203
Installing and Removing the Demolition Hammer
207
Installing the Hammer
207
Removing the Hammer
208
Maintenance
208
Clamshell Bucket
209
Description and Operation
209
Installing the Clamshell Bucket
210
Maintenance
212
4
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Komatsu PC110R-1 Specifications
General
Brand
Komatsu
Model
PC110R-1
Category
Excavators
Language
English
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