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KTM 500 EXC-F 2023 User Manual

KTM 500 EXC-F 2023
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13 BRAKE SYSTEM
98
Note
Environmental hazardHazardous substances cause environmental damage.
Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with
the applicable regulations.
Info
Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not
designed for DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint.
Only use clean brake fluid from a sealed container.
Preparatory work
Check the front brake linings. ( p. 98)
E01210-10
Main work
Move the brake fluid reservoir mounted on the handlebar to a
horizontal position.
Remove screws
1
.
Take off cover
2
with membrane
3
.
Add brake fluid to level
A
.
Guideline
Level
A
(brake fluid level
below reservoir rim)
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 156)
Position the cover with the membrane. Mount and tighten the
screws.
Info
Immediately clean up any brake fluid that has over-
flowed or spilled with water.
13.5 Checking the front brake linings
Warning
Danger of accidentsWorn-out brake linings reduce the braking effect.
Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be
glad to help.)
E00342-10
Check the brake linings for minimum thickness
A
.
Minimum thickness
A
1 mm ( 0.04 in)
» If the minimum thickness is less than specified:
Change the brake linings of the front brake.
( p. 99)
Check the brake linings for damage and cracking.
» If damage or cracking is visible:
Change the brake linings of the front brake.
( p. 99)

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KTM 500 EXC-F 2023 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
ClutchWet, DDS multi-disc clutch, Brembo hydraulics
Front SuspensionWP XPLOR-USD, Ø 48 mm
Weight (without fuel)106.5 kg
Seat Height960 mm
Ground Clearance355 mm
ABSNo
Engine TypeSingle Cylinder, 4-Stroke
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
FrameCentral double-cradle type 25CrMo4 steel

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