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KTM 500 EXC-F 2023 User Manual

KTM 500 EXC-F 2023
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12 SERVICE WORK ON THE CHASSIS
82
12.32 Changing the glass fiber yarn filling of the main silencer
Warning
Danger of burnsThe exhaust system gets very hot when the vehicle is driven.
Allow the exhaust system to cool down before performing any work on the vehicle.
Info
Over time, the fibers of the glass fiber yarn filling escape and the damper "burns" out.
Not only is the noise level higher, but the performance characteristics change.
Preparatory work
Remove main silencer. ( p. 79)
V01735-10
Main work
Remove screws
1
.
Take off silencer cap
2
with O-ring
3
.
Remove the old glass fiber yarn filling.
Clean the parts that need to be reinstalled and check for dam-
age.
Mount the new glass fiber yarn filling
4
in the main silencer.
Mount the O-ring on the silencer cap.
Position the silencer cap.
Mount and tighten all of the screws.
Guideline
Screws on main
silencer
M5 7 Nm (5.2 lbf ft)
Finishing work
Install the main silencer. ( p. 80)
12.33 Removing the fuel tank
Danger
Fire hazardFuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
Do not fuel the vehicle in the vicinity of open flames or lit cigarettes.
Switch off the engine for refueling.
Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
If any fuel is spilled, wipe it off immediately.
Observe the specifications for refueling.

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KTM 500 EXC-F 2023 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
ClutchWet, DDS multi-disc clutch, Brembo hydraulics
Front SuspensionWP XPLOR-USD, Ø 48 mm
Weight (without fuel)106.5 kg
Seat Height960 mm
Ground Clearance355 mm
ABSNo
Engine TypeSingle Cylinder, 4-Stroke
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
FrameCentral double-cradle type 25CrMo4 steel

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