KTM 500 EXC-F 2023 User Manual

SERVICE WORK ON THE CHASSIS 12
87
V00354-10
Main work
– Pull the chain at the end of the chain sliding piece upward to
measure chain tension
A
.
Info
Lower chain section
1
must be taut.
When the chain guard is mounted, it must be possible
to pull up the chain at least to the point where it makes
contact with chain guard
B
.
Chain wear is not always even, so you should repeat
this measurement at different chain positions.
Chain tension 55 … 58 mm (2.17 …
2.28 in)
» If the chain tension does not meet the specification:
– Adjust the chain tension. ( p. 87)
Finishing work
– Remove the motorcycle from the lift stand. ( p. 61)
12.38 Adjusting the chain tension
Warning
Danger of accidents Incorrect chain tension damages components and results in accidents.
If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear
wheel bearings wear more quickly. Some components may break if overloaded.
If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket. As a result, the
rear wheel locks or the engine will be damaged.
– Check the chain tension regularly.
– Set the chain tension in accordance with the specification.
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 61)
– Check the chain tension. ( p. 86)

KTM 500 EXC-F 2023 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Clutch	Wet, DDS multi-disc clutch, Brembo hydraulics
Front Suspension	WP XPLOR-USD, Ø 48 mm
Weight (without fuel)	106.5 kg
Seat Height	960 mm
Ground Clearance	355 mm
ABS	No
Engine Type	Single Cylinder, 4-Stroke
Rear Suspension	WP XPLOR shock absorber
Front Brake	Disc brake
Rear Brake	Disc brake
Frame	Central double-cradle type 25CrMo4 steel