KTM 500 EXC-F 2023 User Manual

SERVICE WORK ON THE CHASSIS 12
85
V01766-11
– Attach the fuel tank breather hose.
–
Mount and tighten screw
1
with the rubber bushing.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
V01764-11
–
Position the horn with the horn bracket.
–
Mount and tighten screws
2
.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
V01762-11
–
Plug in connector
3
for the fuel pump.
– Remove the wash cap set.
– Clean the quick release coupling thoroughly with compressed
air.
Info
Under no circumstances should dirt enter into the fuel
line. Dirt in the fuel line clogs the injection valve!
– Spray silicone spray onto a lint-free cleaning cloth and lightly
lubricate the O-ring of the quick-release coupling.
Silicone spray ( p. 159)
–
Join quick release coupling
4
.
Info
Route the cable and fuel line at a safe distance from
the exhaust system.
Finishing work
– Mount the seat. ( p. 75)
12.35 Checking for chain dirt accumulation
400678-01
– Check the chain for coarse dirt accumulation.
» If the chain is very dirty:
– Clean the chain. ( p. 86)

KTM 500 EXC-F 2023 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Clutch	Wet, DDS multi-disc clutch, Brembo hydraulics
Front Suspension	WP XPLOR-USD, Ø 48 mm
Weight (without fuel)	106.5 kg
Seat Height	960 mm
Ground Clearance	355 mm
ABS	No
Engine Type	Single Cylinder, 4-Stroke
Rear Suspension	WP XPLOR shock absorber
Front Brake	Disc brake
Rear Brake	Disc brake
Frame	Central double-cradle type 25CrMo4 steel