KTM 500 EXC-F 2023 User Manual

SERVICE WORK ON THE CHASSIS 12
95
K01342-10
–
Fill bleeding syringe
4
with the appropriate hydraulic fluid.
Syringe (50329050000)
Brake fluid DOT 4 / DOT 5.1 ( p. 156)
– On the clutch slave cylinder, remove the protection cap,
remove bleeder screw
5
and mount bleeding syringe
4
.
E01224-10
–
Now inject fluid into the system until it escapes from the
opening
6
of the master cylinder without bubbles.
– Occasionally extract the fluid from the master cylinder reser-
voir to prevent overflowing.
– Remove the bleeding syringe. Mount and tighten the bleeder
screw. Mount the protection cap.
– Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level below container
rim
4 mm (0.16 in)
– Position the cover with the membrane. Mount and tighten the
screws.
Info
Immediately clean up any brake fluid that has over-
flowed or spilled with water.
12.47 Removing the engine guard (EXC-F SIX DAYS US)
H01638-10
–
Remove screws
1
and engine guard.
12.48 Installing the engine guard (EXC-F SIX DAYS US)
H01638-10
– Attach the engine guard on the frame at the rear and swing up
at the front.
–
Mount and tighten screws
1
.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)

KTM 500 EXC-F 2023 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Clutch	Wet, DDS multi-disc clutch, Brembo hydraulics
Front Suspension	WP XPLOR-USD, Ø 48 mm
Weight (without fuel)	106.5 kg
Seat Height	960 mm
Ground Clearance	355 mm
ABS	No
Engine Type	Single Cylinder, 4-Stroke
Rear Suspension	WP XPLOR shock absorber
Front Brake	Disc brake
Rear Brake	Disc brake
Frame	Central double-cradle type 25CrMo4 steel