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KTM 500 EXC-F 2023 User Manual

KTM 500 EXC-F 2023
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13 BRAKE SYSTEM
96
13.1 Adjusting the basic position of the hand brake lever
K01343-11
Check the free travel of the hand brake lever.
Adjust basic position of the hand brake lever to your hand size
by turning adjusting screw
1
.
Info
Turn the adjusting screw clockwise to increase the
distance between the hand brake lever and the han-
dlebar.
Turn the adjusting screw counterclockwise to decrease
the distance between the hand brake lever and the han-
dlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not
apply any force.
Do not make any adjustments while riding.
13.2 Checking the brake discs
Warning
Danger of accidentsWorn-out brake discs reduce the braking effect.
Make sure that worn-out brake discs are replaced immediately. (Your authorized KTM workshop will
be glad to help.)
400257-10
Check the front and rear brake disc thickness at multiple
points for the dimension
A
.
Info
Wear reduces the thickness of the brake disc around
the contact surface of the brake linings.
Brake discs - wear limit (EXC-F US)
front 2.5 mm (0.098 in)
rear 3.5 mm (0.138 in)
Brake discs - wear limit (EXC-F SIX DAYS US)
front 2.5 mm (0.098 in)
rear 3.7 mm (0.146 in)
» If the brake disc thickness is less than the specified value:
Change the front brake disc.
Change the rear brake disc.
Check the front and rear brake discs for damage, cracking, and
deformation.
» If the brake disc exhibits damage, cracking, or deforma-
tion:
Change the front brake disc.
Change the rear brake disc.

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KTM 500 EXC-F 2023 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
ClutchWet, DDS multi-disc clutch, Brembo hydraulics
Front SuspensionWP XPLOR-USD, Ø 48 mm
Weight (without fuel)106.5 kg
Seat Height960 mm
Ground Clearance355 mm
ABSNo
Engine TypeSingle Cylinder, 4-Stroke
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
FrameCentral double-cradle type 25CrMo4 steel

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