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KTM 500 EXC-F 2023 User Manual

KTM 500 EXC-F 2023
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SERVICE WORK ON THE CHASSIS 12
93
12.44 Adjusting the basic position of the clutch lever
E00842-10
Adjust the basic position of the clutch lever to your hand size
by turning adjusting screw
1
.
Info
Turn the adjusting screw clockwise to increase the
distance between the clutch lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease
the distance between the clutch lever and the handle-
bar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not
apply any force.
Do not make any adjustments while riding.
12.45 Checking/correcting the fluid level of the hydraulic clutch
Warning
Skin irritationBrake fluid causes skin irritation.
Keep brake fluid out of the reach of children.
Wear suitable protective clothing and safety glasses.
Do not allow brake fluid to come into contact with the skin, the eyes or clothing.
Consult a doctor immediately if brake fluid has been swallowed.
Rinse the affected area with plenty of water in the event of contact with the skin.
Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact
with the eyes.
If brake fluid spills on to your clothing, change the clothing.
Note
Environmental hazardHazardous substances cause environmental damage.
Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with
the applicable regulations.
Info
The fluid level rises with increasing wear of the clutch facing discs.
Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and clutch lines are not
designed for DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint.
Only use clean brake fluid from a sealed container.
V00456-10
Move the clutch fluid reservoir mounted on the handlebar to a
horizontal position.
Remove screws
1
.
Remove cover
2
with membrane
3
.
Check the fluid level.
Fluid level below container
rim
4 mm (0.16 in)
» If the fluid level does not meet specifications:
Correct the fluid level of the hydraulic clutch.

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KTM 500 EXC-F 2023 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
ClutchWet, DDS multi-disc clutch, Brembo hydraulics
Front SuspensionWP XPLOR-USD, Ø 48 mm
Weight (without fuel)106.5 kg
Seat Height960 mm
Ground Clearance355 mm
ABSNo
Engine TypeSingle Cylinder, 4-Stroke
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
FrameCentral double-cradle type 25CrMo4 steel

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