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KTM 500 EXC-F 2023 User Manual

KTM 500 EXC-F 2023
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SERVICE SCHEDULE 10
49
every 2,250 km (1,395 mi)
every 1,500 km (930 mi)
every 750 km (465 mi)
after 50 km (31 mi)
Check the cables for damage and for routing without kinks.
Check that the throttle cables are undamaged, routed without kinks, and set correctly.
Clean the air filter and air filter box. ( p. 78)
Change the glass fiber yarn filling of the main silencer. ( p. 82)
Service the fork.
Perform the shock absorber service.
Check the tightness of the easily accessible, safety-relevant screws and nuts.
Check the headlight setting. ( p. 121)
Change the fuel screen. ( p. 134)
Check the fuel pressure.
Check the idle speed.
Check that the radiator fan is functioning properly.
Check the inlet membrane.
Final check: Check the vehicle is roadworthy and take a test ride.
Read out the error memory after the test ride using the KTM diagnostics tool.
Make a service entry in KTM Dealer.net.
One-time interval
Periodic interval
10.3 Recommended work
every 48 months
every 12 months
every 6,750 km (4,185 mi)
after 1,000 km (620 mi)
after 500 km (310 mi)
Change the front brake fluid.
Change the rear brake fluid.
Change the hydraulic clutch fluid. ( p. 94)
Lubricate the steering head bearing. ( p. 72)
Clean the spark arrestor. ( p. 80)
Service the fork.
Perform the shock absorber service.
Change the fuel filter.
Change the coolant. ( p. 127)
Perform engine service including removing and installing the engine. (Change the spark
plug and spark plug connector. Change the piston. Check/measure the cylinder. Check
the cylinder head. Change the valves, valve springs, and valve spring seats. Check the
camshaft, rocker arm and rocker arm shafts. Change the connecting rod, conrod bear-
ing and crank pin. Change the radial shaft seal ring of the water pump. Check the trans-
mission and the shift mechanism. Check the oil pressure control valve. Change the suc-
tion pump. Check the force pump and lubrication system. Check the timing assembly.
Change the timing chain. Change all engine bearings. Change the freewheel.)
One-time interval
Periodic interval

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KTM 500 EXC-F 2023 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
ClutchWet, DDS multi-disc clutch, Brembo hydraulics
Front SuspensionWP XPLOR-USD, Ø 48 mm
Weight (without fuel)106.5 kg
Seat Height960 mm
Ground Clearance355 mm
ABSNo
Engine TypeSingle Cylinder, 4-Stroke
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
FrameCentral double-cradle type 25CrMo4 steel

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