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MHT 7140 T-E3
Manitou MHT 7140 T-E3 User Manual
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648641 EN (02/02/2012)
MHT 7
140 T
-E3
MHT 1
0
180 L
T
-E3
MHT 1
0225 L
T
-E3
YOUR DEALER
OPERA
TOR’S
MANUAL
THIS OPERA
TOR’S MANUAL MUST BE KEPT IN THE LIFT TR
UCK AND MUST BE READ AND UNDERSTOOD BY OPERA
TORS.
COSTRUZIONI INDUSTRIALI
Via Cristoforo Colombo, 2
Loc. CA
V
AZZONA
410
13 Castelfranco Emilia (MO)
( T
el.059/959811 - Fax 059/959850)
2
Table of Contents
Contents
3
Table of Contents
9
Instructions to the Company Manager
10
The Site
10
The Operator
10
The Lift Truck
10
B - Adaptation of the Lift Truck to Standard Environmental Conditions
10
C - Modification of the Lift Truck
11
D - FRENCH ROAD TRAFFIC RULES (or See Current Legislation in Other Countries)
11
The Instructions
11
The Maintenance
11
Preamble
12
General Instructions
12
Instructions for the Operator
12
A - Operator's Manual
12
(Or See Current Legislation in Other Countries)
12
C - Maintenance
12
D - Modification of the Lift Truck
12
E - Lifting People
13
Operating Instructions Unladen and Laden
14
A - before Starting the Lift Truck
14
B - Driver's Operating Instructions
14
C - Environment
15
D - Visibility
15
Safety Instructions
16
E - Starting the Lift Truck
16
F - Driving the Lift Truck
16
G - Stopping the Lift Truck
17
H - Driving the Lift Truck on the Public Highway
18
H - DRIVING the LIFT TRUCK on the PUBLIC HIGHWAY (or See Current Legislation in Other Countries)
18
Driving the Lift Truck with a Front-Mounted Attachment
19
Operating the Lift Truck with a Trailer
19
Instructions for Handling a Load
20
A - Choice of Attachments
20
B - Mass of Load and Centre of Gravity
20
C - Longitudinal Stability Limiter and Warning Device
20
For a Non-Palletized Load
21
D - Transverse Attitude of the Lift Truck
21
E - Taking up a Load on the Ground
21
F - Taking up and Laying a High Load on Tyres
22
Laying a High Load on Tyres
23
Conditions of Use
24
Handling Without Moving the Lift Truck
24
G - Taking up and Laying down a Suspended Load
24
H - Travelling with a Suspended Load
24
Platform Operating Instructions
25
Suitability of the Truck for Use
25
A - Authorisation for Use
25
C - Precautions When Using the Platform
25
D - Using the Platform
25
E - Environment
25
BEAUFORT Scale
26
F - Maintenance
26
Instructions for Using the Radio-Control
27
How to Use the Radio-Control
27
Protective Devices
27
Maintenance Instructions of the Lift Truck
28
Lubricant and Fuel Levels
28
Hydraulic
28
General Instructions
28
Electricity
28
Welding
29
Washing the Lift Truck
29
If the Lift Truck Is Not to be Used for a Long Time
30
Preparing the Lift Truck
30
Protecting the I.C. Engine
30
Protecting the Lift Truck
30
Introduction
30
Bringing the Lift Truck Back into Service
31
Ec» Declaration of Conformity
36
Identification of the Lift Truck
38
Lift Truck Manufacturer’s Plate
38
I.C. Engine
38
Gear Box
38
Characteristics
38
Hydrostatic Motor
39
Front Axle
39
Rear Axle
39
Cab
39
Characteristics
40
Dimensions and Load Chart
46
Instruments and Controls
52
Description
53
Driver’s Seat
54
Weight Adjustment
54
Seat Height Adjustment
54
Seat Back-Rest Angle Adjustment
54
Lumbar Adjustment
55
Adjustment of the Angle of the Back-Rest
55
Longitudinal Adjustment
55
Basic Pneumatic Driver’s Seat (Option)
56
Seat Depth Adjustment
56
Extending the Head-Rest
56
Control and Signal Lights Panel
58
Control Instruments
58
Engine Water Temperature
58
Signal Lights
58
Green Sideways or Crab Movement Indicator Light
59
Green Short Steering Indicator Light
59
Red Lift-Truck Electronic System Indicator Light
59
Yellow I.C. Engine Preheating Indicator Light
59
“Handling” Mode
60
“Bucket” Mode
60
“Suspended Load” Mode
61
Testing of the Longitudinal Stability Limiter and Warning Device
62
Fault Indicator Lamp
62
Strain Gauge
62
Emergency Stop Button
63
Emergency Exit
63
Switches
63
Parking Brake Switch
63
Running Selector
64
Reset Transmision
64
Optional Disconnect Switch
64
Stopping Hydraulic Movements
64
Light Switch, Horn and Indicator Switch
65
Front and Rear Windscreen Wiper Switch
65
Ignition Switch
65
Front Windscreen Wiper
65
Fuses and Relays in the Cab
66
Fuses and Relays under the Engine Hood
67
Diagnostic Connector
67
Accelerator Pedal
67
Service Brake Pedal and Transmission Cut-Off
67
Forward/Neutral/Reverse Gear Selection
68
Safety for Moving the Lift Truck
68
Hydraulic Controls and Transmission Cut-Off
69
Function Tab
69
Decompression of Optional Circuit
69
Level Indicator
70
Heater Control
70
Heating Fan Control
70
Heating Temperature Control
70
Air Conditioning Controls
71
Legend of Functions
71
Error Codes
71
Air Conditioning Plant – Checking the Working
72
Electronic Control of the Temperature
72
Checking the Water Regulator Valve
72
Checking the Mixed Air Temperature Sensor
72
Braking Oil and Windscreen Washer Tank Access Panel
73
Windscreen Washer Tank Access Panel
73
Steering Wheel Regulating Handle
73
Door Lock
73
Document Holder
74
Sun Visor
74
Hook
74
Cigar Lighter
74
Armrest and Storage
75
Inside Rear-View Mirror (Option)
75
Number Plate Lighting
75
Rear Reflectors
75
Front Headlights
76
Rear Lights
76
Revolving Light
76
Optional Air Conditioning
76
Towing Pin and Hook
77
Coupling Fitting
77
Coupling and Uncoupling the Trailer
77
Description and Use of the Options
78
Boom Suspension
79
Attachment Easy Hydraulic Connection
79
Manitou Original Spare Parts and Equipment
84
Start-Up Checklist
85
Filters Cartridges and Belts
86
Lubricants and Fuel
88
Diagnostic Analysis of Oils
88
Recommended Fuel Specification
88
Servicing Schedule
90
I.C. Engine Oil Level
92
Cooling Liquid Level
92
A - Daily or Every 10 Hours Service
92
Fuel Level
93
Fuel Pre-Filter
93
Tyres Pressure and Wheel Nuts Torque
94
Boom Pads
94
Dry Air Filter Cartridge
96
Radiator Cores
96
B - Every 50 Hours Service
96
Condenser Core (Option Air Conditioning)
97
Transmission Universal Joint
97
Boom
98
Hydraulic Oil Level
101
Brake Oil Level
101
Windscreen Washer Liquid Level
102
Cab Door
102
Cab Ventilation Filter
102
Front and Rear Wheel Reducer Pivots
103
Steering Pins
103
Front Axle Oscillation
104
Rear Axle Oscillation
104
Tilting Corrector
104
Spanning Poly-V-Riiem
106
C - Every 250 Hours Service
106
Front and Rear Differential Oil Level
107
Front and Rear Wheels Reducers Oil Level
107
Gear Box Oil Level
107
I.C. Engine Oil Filter
108
Drain the Engine Oil
108
D - Every 500 Hours Service
108
Poly-V Ribbed Belt
109
Change the Engine Oil
109
Jeu des Soupapes
110
Layout of Cylinders and Valves
110
Checking/Adjusting the Clearance of the Valves
110
Fuel Prefilter Cartridge
111
Fuel Filter Cartridge
111
Fuel Prefilter Cartridge with Water Separator
111
Transmission Oil Filter
113
Hydraulic Oil Exhaust Filter Cartridge
113
Breather Filter
113
Front and Rear Axle Differential Oil
114
Fuel Tank
116
Safety Dry Air Filter Cartridge
116
E - Every 1000 Hours Service
116
Oil Gear Box
117
Suction Oil Strainer for Hydraulic Oil Tank
117
Draining the Oil
117
Cleaning the Strainer
117
Seat Belt
118
Seat Belt with Two Anchoring Points
118
Reeled Belt with Two Anchoring Points
118
Cooling Liquid
120
Drain the Cooling Liquid
120
F - Every 2000 Hours of Service
120
Wheel
122
Front Headlamps
122
Calculating the Height of the Dipped Beam
122
G - Occasional Maintenance
122
Lift Truck
123
Reactivating Negative Brake
123
Brake Cylinder Regulation
123
Brake Cylinder
124
Lift Truck on a Platform
126
Load the Lift Truck
126
Stow the Lift Truck
126
Electric System
131
Starter Motor
131
Alternator
131
Lighting
132
Battery
132
Hydraulic Systems
147
Movement Hydraulic System Diagram
148
Key to Movement Hydraulic System Diagram
149
Gearbox/Brake/Steering System Diagram
150
Key to Gearbox/Brake/Steering System Diagram
151
Transmission Hydraulic System Diagram
152
Key to Transmission Hydraulic System Diagram
153
Optional Attachments for Use with the Range
163
Picking up the Attachments
168
Attachment Without Hydraulics and Hand Locking Device
168
Taking up an Attachment
168
Hand Locking
168
Hydraulic Attachment and Hand Locking Device
169
Manual Locking and Connection of the Attachment
169
Hand Releasing and Disconnecting the Attachment
169
Laying an Attachment
169
Technical Specifications of Attachments
170
Floating Fork Carriage
170
Floating Fork Side-Shift Carriage
170
Floating Fork
170
Load Charts
179
Hook Suspended Load and Attachment Forks
184
Control Panel Description
185
What Do We Have to Check When Starting the Machine?
186
Switching the Machine on
186
Lcd Display Contrast Adjustment Key
186
Movement Speed Selector Key
186
Selecting the Attachment and Operating Mode
188
Monitoring through Text Messages
188
Setting up Load Tables
188
Auto-Diagnostic
188
Safety System Inhibit Key
189
Warnings
189
LOAD CHART with HOOK and FORKS ATTACHMENT
190
4
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Manitou MHT 7140 T-E3 Specifications
General
Brand
Manitou
Model
MHT 7140 T-E3
Category
Lifting Systems
Language
English
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