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Manitowoc Grove RT9130E-2 Service And Maintenance Manual

Manitowoc Grove RT9130E-2
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Grove Published 11-22-2016, Control # 345-12 7-3
RT9130E-2 SERVICE MANUAL POWER TRAIN
7
24. Attach a lifting device to the engine and torque
converter, capable of supporting the combined weight of
the engine and torque converter,.
25. With the lifting device supporting the weight of the
engine, remove the capscrews, nuts and washers
securing the front of the engine to the frame. Remove
the capscrews, nuts, washers, shock mounts, and
dockwashers (one set on each side) securing the rear of
the engine to the frame.
26. Using the lifting device, lift the engine and torque
converter as an assembly from the crane.
27. Remove the torque converter from the engine. Refer to
Torque Converter, page 7-26.
28. If a new engine is to be installed, remove all
components, fittings, etc., from the old engine and install
them on the new engine in the same location.
Engine Installation
NOTE: Use the same grade hardware, torque values, and
Loctite used by the factory.
NOTE: The engine and torque converter assembly weighs
approximately 2579 lb (1170 kg).
1. Install the torque converter on the engine. Refer to
Torque Converter, page 7-26.
2. With all components and fittings installed on the engine,
lift the engine and torque converter into the crane.
3. With the engine in position, secure the rear of the engine
with the capscrews, nuts, washers, shock mounts, and
dockwashers (one set on each side).
At the front of the engine secure the engine mount to the
frame with the capscrews, nuts and washers.
4. Remove the lifting device.
5. Secure the remote engine oil filter and mounting bracket
to the side of the engine frame with the capscrews,
flatwashers and lockwashers.
6. Secure the remote water conditioner filter and mounting
bracket to the side of the frame with the capscrews.
7. Install the three hydraulic pumps on the torque
converter. Refer to Hydraulic Pumps, page 2-16.
8. Connect the hydraulic lines to hydraulic pump No.4 as
marked at removal. Remove all caps or plugs placed on
openings during removal so no blockage can occur in
the hydraulic system. Refer to Hydraulic Pumps, page 2-
16.
9. Rehook the hydraulic pump disconnect. Install the lever
and clip and secure the disconnect cable to the torque
converter. Install the capscrew and flatwasher securing
the pump disconnect mounting bracket to the torque
converter. Adjust the pump disconnect cable as needed
for proper operation.
10. Connect the fuel lines to the engine as tagged during
removal. Remove all caps or plugs placed on openings
during removal so no blockage can occur in the fuel
system.
11. Connect all lines and tubing to the engine, torque
converter, and all other components in accordance with
the identification marks made during removal. Remove
all caps or plugs placed on openings during removal so
no blockage can occur.
12. Install the hydraulic hoses as tagged on removal.
13. Install the radiator. Refer to Radiator Removal and
Installation, page 7-22. Connect all hoses and electrical
harnesses to the radiator as tagged during removal.
Remove all caps or plugs placed on openings during
removal so no blockage can occur in the radiator
system.
14. Connect the drive shaft between the torque converter
and the transmission. Refer to Drive Lines, page 7-25.
15. Install the hood assembly. Install the pump cover.
16. Secure the remote secondary fuel filter to the engine
hood with capscrews, washers, and lockwashers.
17. Connect the left and right rear backup lights, stop lights
and left side backup alarm at the rear of the engine
hood. Use clamps removed during disassembly to route
harness along engine hood.
18. Connect the start and grid heater relay panel to the
carrier harness.
19. Connect all electrical connections as tagged during
removal.
20. Reconnect battery cables as tagged during removal.
21. If equipped with engine block heater, reroute the cord for
the heater.
22. Connect the muffler exhaust piping to the engine.
WARNING
Crushing Hazard!
The lifting device must be able to support the combined
weight of the engine and torque converter. Serious injury
or death may occur.
CAUTION
Do not apply sealant to hydraulic hoses.

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Manitowoc Grove RT9130E-2 Specifications

General IconGeneral
BrandManitowoc
ModelGrove RT9130E-2
CategoryConstruction Equipment
LanguageEnglish

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