Mercury 200 EFI User Manual

2
B
CHARGING & STARTING SYSTEM
90-883728 JULY 2001 Page 2B-1
ELECTRICAL
Section 2B – Charging & Starting System
Table of Contents
Specifications 2B-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 2B-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cable Size 2B-4. . . . . . . . . . . . . . . . . . . . . .
Replacement Parts 2B-4. . . . . . . . . . . . . . . . . . . . . .
Recommended Battery 2B-4. . . . . . . . . . . . . . . . . . .
Battery 2B-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions 2B-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Charging a Discharged Battery 2B-5. . . . . . . . . . . .
Winter Storage of Batteries 2B-6. . . . . . . . . . . . . . .
Flywheel Removal and Installation 2B-7. . . . . . . . .
Removal 2B-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2B-8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes: 2B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel/Alternator 2B-10. . . . . . . . . . . . . . . . . . . . . .
System Components 2B-12. . . . . . . . . . . . . . . . . . . .
Precautions 2B-12. . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Description 2B-13. . . . . . . . . . . . . . . . . . . .
Diagnosis of Alternator System on Engine 2B-13. .
Alternator System Circuitry Test 2B-14. . . . . . . . . . .
Output Circuit 2B-14. . . . . . . . . . . . . . . . . . . . . . . .
Sensing Circuit 2B-15. . . . . . . . . . . . . . . . . . . . . . .
Voltage Output 2B-16. . . . . . . . . . . . . . . . . . . . . .
Current Output 2B-17. . . . . . . . . . . . . . . . . . . . . . .
Current Output Troubleshooting 2B-18. . . . . . . .
Repair 2B-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 2B-18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2B-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Belt Tension Adjustment 2B-20. . . . . . . .
Starter System 2B-21. . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor Amperes Draw 2B-21. . . . . . . . . . .
Starter System Components 2B-21. . . . . . . . . . .
Description 2B-21. . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor (Centrifugal Bendix) 2B-22. . . . . . . . .
Troubleshooting the Starter Circuit
(Centrifugal Bendix) 2B-24. . . . . . . . . . . . . . . . . . . . .
Starter Circuit Troubleshooting Flow
Chart(Centrifugal Bendix) 2B-25. . . . . . . . . . . . . .
Flow Chart (continued) 2B-26. . . . . . . . . . . . . . . .
Starter Removal (Centrifugal Bendix) 2B-27. . . . . .
Starter Installation (Centrifugal Bendix) 2B-27. . . . .
Starter Disassembly (Centrifugal Bendix) 2B-28. . .
Starter Cleaning, Inspection and Testing 2B-30.
Starter Reassembly 2B-33. . . . . . . . . . . . . . . . . . . . .
Starter Motor (Solenoid Driven Bendix) 2B-38. . . . .
Troubleshooting the Solenoid Driven Bendix
Starter Circuit 2B-40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Circuit Troubleshooting Flow
Chart (Solenoid Driven Bendix) 2B-41. . . . . . . . .
Starter Removal (Solenoid Driven Bendix) 2B-43. .
Starter Installation (Solenoid Driven Bendix) 2B-44
Disassembly (Solenoid Driven Bendix) 2B-45. . . . .
Cleaning and Inspection 2B-48. . . . . . . . . . . . . . . . . .
Reassembly (Solenoid Driven Bendix) 2B-49. . . . .
Commander 2000 Key Switch Test 2B-53. . . . . . . .

Mercury 200 EFI Specifications

General

Brand	Mercury
Model	200 EFI
Category	Engine
Language	English