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ASTRO APX O2
Motorola ASTRO APX O2 User Manual
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6878215A01
Standard Configura
tions
Power Cables (Transceiver and Control Head)
2-35
4.
T
o disassemble the power cable, squeeze the locking bracket clips inwa
rd and while
squeezing the clips, p
ull the locking clip and power cable to remove the power ca
ble.
Figure 2-44. Bracket Uninstallation
Figure 2-45. Bracket Uninstallation
(4)
(5)
68
70
Table of Contents
Default Chapter
1
Control Head
1
Foreword
3
Parts Ordering
3
Computer Software Copyrights
3
Document Copyrights
3
Disclaimer
3
Trademarks
3
Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards
4
Table of Contents
5
Mobile Radio Model Numbering Scheme
15
Commercial Warranty
17
Limited Warranty
17
Motorola Communication Products
17
What this Warranty Covers and for How Long
17
II. General Provisions
17
III. State Law Rights
18
IV. How to Get Warranty Service
18
What this Warranty Does Not Cover
18
VI. Patent and Software Provisions
19
VII. Governing Law
19
Chapter 1 Introduction
21
Mobile Radio Description
21
Dimensions
21
Figure 1-1. Front View of APX 7500 MID Power Dash Mount Transceiver and Trunnion
21
Figure 1-2. Side View of APX 7500 MID Power Dash Mount Transceiver and Trunnion
21
Figure 1-3. Front View of APX 2500/4500 MID Power Dash Mount Transceiver and Trunnion
21
Figure 1-4. Side View of APX 2500/4500 MID Power Dash Mount Transceiver and Trunnion
21
Figure 1-5. Front View of APX 7500 High Power (100W) Transceiver and Trunnion
22
Figure 1-6. Side View of APX 7500 High Power (100W) Transceiver and Trunnion
22
Figure 1-7. Front View of O2 Control Head Attached to APX 7500 MID Power Dash Mount Transceiver
22
Figure 1-8. Side View of O2 Control Head Attached to APX7500 MID Power Dash Mount Transceiver
22
Figure 1-9. Front View of O7 Control Head Attached to APX 2500 MID Power Dash Mount Transceiver
22
Figure 1-10. Side View of O7 Control Head Attached to APX 2500 MID Power Dash Mount Transceiver
22
Figure 1-11. Front View of O3 Control Head with Coiled Cable
23
Figure 1-12. Side View of O3 Control Head with Coiled Cable
23
Figure 1-13. Front View of O2 Control Head with Remote Mount and Trunnion
23
Figure 1-14. Side View of O2 Control Head with Remote Mount and Trunnion
23
Figure 1-15. Front View of O5 Control Head with Remote Mount and Trunnion
23
Figure 1-16. Side View of O5 Control Head with Remote Mount and Trunnion
23
Figure 1-17. Front View of O7 Control Head with Remote Mount and Trunnion
24
Figure 1-18. Side View of O7 Control Head with Remote Mount and Trunnion
24
Figure 1-19. Front View of O9 Control Head with Trunnion
24
Figure 1-20. Side View of O9 Control Head with Trunnion
24
Figure 1-21. Top View of O9 Universal Relay Controller with Trunnion
24
Figure 1-22. Side View of O9 Universal Relay Controller with Trunnion
24
Standard Configurations
25
Dash Mount Configuration
25
Figure 1-23. Dash Mount Configuration for O2 Control Head
25
Figure 1-24. Dash Mount Configuration for O3 Control Head
25
Figure 1-25. Dash Mount Configuration for O5 Control Head (Only Applicable for ASTRO 25 Subscribers APX 5500/APX 6500/APX 7500/APX 6500 Li Mobile)
26
Figure 1-26. Dash Mount Configuration for O7 Control Head
26
Remote Mount Configuration
27
Figure 1-27. Remote Mount Configuration with MID Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head
27
Figure 1-28. Remote Mount Configuration with MID Power Transceiver,Transceiver Interface Board
27
Figure 1-29. Remote Mount Configuration with MID Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head
28
Figure 1-30. Remote Mount Configuration with MID Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head
28
Figure 1-31. Remote Mount Configuration with MID Power Transceiver, Transceiver Interface Board and
28
Figure 1-32. Remote Mount Configuration with High Power (100W) Radio Transceiver and O2 Control
29
Figure 1-33. Remote Mount Configuration with High Power (100W) Radio Transceiver and O3 Control
29
Figure 1-34. Remote Mount Configuration with High Power (100W) Radio Transceiver and O5 Control
29
Figure 1-35. Remote Mount Configuration with High Power (100W) Radio Transceiver and O7 Control
30
Figure 1-36. Remote Mount Configuration with High Power (100W) Radio Transceiver and O9 Control
30
Figure 1-37. Remote Mount Configuration with MID Power Radio Transceiver, Universal Relay
31
Figure 1-38. Remote Mount Configuration with MID Power Radio Transceiver, Universal Relay
31
Figure 1-39. Remote Mount Configuration with High Power (100W) Radio Transceiver, Universal Relay Controller and O7 Control Head (URC Is Optional)
32
Figure 1-40. Remote Mount Configuration with High Power (100W) Radio Transceiver, Universal Relay Controller and O9 Control Head (URC Is Optional)
32
Multi Control Head
33
Motorcycle Configurations
34
Base/Control Stations
34
Tools Required for APX Mobile Installations
34
Chapter 2 Standard Configurations
35
Planning the Installation
35
Figure 2-1. Dash Mount Radios Can be Located in the Middle Console, on the Transmission Hump, or under the Dash
36
Figure 2-2. Remote Mount Radio Control Heads Can be Located in the Middle Console, on the Transmission Hump, or under the Dash
36
Figure 2-3. Remote Mount of the Radio, O9 Control Head and Universal Relay Controller
36
Figure 2-4. Radio Installation (O2 MID Power Dash Mount)
37
Figure 2-5. Radio Installation (O3 MID Power Dash Mount)
37
Figure 2-6. Radio Installation (O5 MID Power Dash Mount)
38
Figure 2-7. Radio Installation (O7 MID Power Dash Mount)
38
Figure 2-8. Radio Installation (O2 MID Power Remote Mount)
39
Figure 2-10. Radio Installation (O5 MID Power Remote Mount)
40
Figure 2-9. Radio Installation (O3 MID Power Remote Mount)
40
Figure 2-11. Radio Installation (O7 MID Power Remote Mount)
41
Figure 2-12. Radio Installation (O2 High Power Remote Mount)
41
Figure 2-13. Radio Installation (O3 High Power Remote Mount)
42
Figure 2-14. Radio Installation (O5 High Power Remote Mount)
42
Figure 2-15. Radio Installation (O7 High Power Remote Mount)
43
Figure 2-16. Radio Installation of O9 Remote Mount with Transceiver (URC Is Optional)
43
Figure 2-17. Radio Installation (O9 Remote Mount with Pinouts)
44
Figure 2-18. Remote Control Head Pinouts
44
Radio Operation Wiring for Dash and Remote Configurations
48
2.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation
48
2.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable Installation
49
Table 2-1. Dash O2, O3, O5, O7 or O9 Radio Operations Dependent Upon A+ and
50
Table 2-2. Remote O2, O3, O5, O7 or O9 Radio Operations Dependent Upon A+ and
50
Table 2-3. Remote O2, O3, O5, O7 or O9 Radio Operations Dependent Upon A+ and
50
Ignition Sense Switch (Radio Wide Advance)
51
Table 2-4. Ignition Sense Switch Settings in CPS
51
Siren/Pa Configuration/Programming
52
Table 2-5. Power Level Configurations
52
Radio Mounting
53
Figure 2-22. APX 7500/ APX6500/ APX5500/ Apx6500Li MID Power Trunnion Orientation
53
Figure 2-23. APX 2500/APX4500 MID Power Trunnion Orientation
54
Figure 2-24. Trunnion Orientation for 100W Radios
54
Table 2-6. MID Power Trunnion Kit
55
Figure 2-25. Transmission Hump Trunnion Mounting
56
Figure 2-26. below Dash Trunnion Mounting
56
Remote Mount with Trunnion
57
2.2.2.1 100W Radios Only
58
2.2.2.2 Remote Mount Control Head Installation
58
Figure 2-27. 100W Radio Mounting into Quick Release Trunnion
58
Figure 2-28. O5 Control Head Installation Exploded View
59
Figure 2-29. O9 Control Head Installation Exploded View
60
Figure 2-30. O5 Control Head Rear View (also Applicable for O2 and O7 Control Heads)
60
2.2.2.3 Multiple Control Head Installation
61
Figure 2-31. O9 Control Head Rear View
61
Figure 2-32. Multiple Control Heads Example Configurations
62
Table 2-7. Available CAN Cables
62
2.2.2.4 Cable Installation
63
2.2.2.5 Setting the Initial Control Head ID
63
Figure 2-33. APX Mobile O5 Control Head Front View
63
Figure 2-34. Radio Display with Current Control Head ID
63
Table 2-8. Ignition Interface Cables
63
2.2.2.6 O3 Control Head and Remote Mount Cabling
64
Figure 2-35. APX Mobile O5 Control Head Front View - Mode Knob
64
Figure 2-36. O3 Control Head
64
Figure 2-37. O3 Control Head Rear View
65
Figure 2-38. Hang-Up Clip Installation Exploded View
65
Locking Kit (Optional)
66
2.2.3.1 All Radios Except 100W
66
2.2.3.2 100W Radios
66
Figure 2-39. Locking Kit (Optional) (Cannot be Used for 100W Radios)
66
Figure 2-40. Lock Supplied with 100W Quick Release Trunnion
66
Power Cables (Transceiver and Control Head)
67
Optional Locking Feature for High Power Chassis Power Cables
67
Figure 2-41. Bracket Installation
67
Table 2-9. Power Cables
67
Figure 2-42. Bracket Installation
68
Figure 2-43. Bracket Installation (Assembled State)
68
Figure 2-44. Bracket Uninstallation
69
Figure 2-45. Bracket Uninstallation
69
O2, O3, O5, O7 or O9 Control Head Power Cables
70
Figure 2-46. HKN6188_ Power Cable with External Speaker Connector
70
Figure 2-47. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 MM) and Earphone Jack (2.5 MM)
70
Battery Selector Switch
71
Figure 2-48. Battery Selector Switch
71
Antenna Installation
72
Selecting an Antenna Site/Location on a Metal Body Vehicle
72
Figure 2-49. Multiple Antennas Separation
73
Mini-UHF Connection
74
Figure 2-50. Mini-UHF Connection (as Shown on MID Power)
74
Figure 2-51. Mini-UHF Connection (100W Radios Only)
74
Figure 2-52. Mini-UHF Connector Tool (as Shown on MID Power)
75
Figure 2-53. Mini-UHF Connector Tool (100W Radios Only)
75
GPS Antenna Placement
76
GPS Connection
76
Figure 2-54. GPS Antenna Connector on the Back of the MID Power Radio
76
Figure 2-55. GPS Antenna Connector on the Front of the 100W Radio
76
Speaker
77
Figure 2-56. Speaker Mounting
77
Figure 2-57. Removing the Screws on the Control Head
78
Figure 2-58. Removing the Control Head
78
Internal Speaker Disassembly
78
Figure 2-59. Disconnecting the Speaker Connector
79
Figure 2-60. Reattaching the Control Head
79
Microphone Hang-Up Clip
80
Standard or O3 Control Head Hang-Up Clip
80
RFID (Option)
80
Figure 2-61. RFID Location on MID Power Radio
80
Figure 2-62. RFID Location on APX 2500/APX 4500 MID Power Radio
80
Figure 2-63. RFID Location on High Power Radio
81
Figure 2-64. Read Angle for MID Power Radio
82
Figure 2-65. Tag Angle for MID Power Radio
82
RFID Reading
82
Figure 2-66. Read Angle for APX 2500/APX 4500 MID Power Radio
83
Figure 2-67. Tag Angle for APX 2500/APX 4500 MID Power Radio
83
Figure 2-68. Read Angle for High Power Radio
83
Figure 2-69. Tag Angle for High Power Radio
84
Figure 2-70. Examples of Reader and Tag Aligned (Reader Orientation)
84
Figure 2-71. Example of Reader and Tag Misaligned (Reader Orientation)
84
Programming RFID (if Equipped)
85
Table 2-10. Model Number Chart in 12-Digit ASCII Format
85
Table 2-11. Serial Number with Radio Band/Tier/Power
85
Completing the Installation
86
Chapter 3 Universal Relay Controller Installation
87
Universal Relay Controller Mounting
87
Figure 3-1. Universal Relay Controller Orientation
87
Figure 3-2. Universal Relay Controller Installation Exploded View
88
O7/O9 Universal Relay Controller Cable Assembly
89
Power Cable
89
Ground Cable
89
Figure 3-3. Power and Ground Cable Glands
89
Wires
90
Figure 3-4. Cable Gland Assembly with Gasket
90
Figure 3-5. Wires Installation
90
O7/O9 to URC Cable
91
Figure 3-6. Wire Installation with Black Stick
91
Figure 3-7. O7/O9 to URC Cable Installation
91
Chapter 4 Options and Accessories Installation
93
Dash-Mount Accessory Installation
93
Dash-Mount Emergency Pushbutton or Footswitch Installation
93
Figure 4-1. Emergency Switch Wiring Diagram
93
Dash-Mount Horn and Lights (External Alarms) Relays
94
Remote-Mount Accessory Installation
94
Figure 4-2. Horn/Light Wiring Diagram
94
Emergency Pushbutton or Footswitch Installation
95
Figure 4-3. Emergency Jumper Removal in Remote Mount
95
Figure 4-4. Gunlock Switch Redundancy Diagram
96
Gunlock Installation
96
Horn (External Alarm) Relay Installation
96
Lights (External Alarm) Relay Installation
96
Earphone Jack
97
Figure 4-5. Siren/Pa Horn-Ring Connections
97
Horn-Ring Transfer
97
Record Audio out Jack of Transmit and Receive Audio
97
RS232 Cables
98
USB Data Cables
98
Vehicle Interface Port Overview
98
Figure 4-6. Remote Control Head Pinouts
98
Figure 4-7. HKN6196_ VIP Connector Detail
98
Figure 4-8. Relay Coil
99
Table 4-1. VIP Output Connections
99
VIP Output Connections
99
Table 4-2. VIP Input Connections
100
VIP Input Connections
100
Compatibility of Emergency When Attaching a Siren
101
Figure 4-9. Field Adjustment for Emergency Operation with Siren Accessory
101
Figure 4-10. Location for Pin 8
101
Accessory Connector Assembly Details (P2) (All Models Except 100W)
102
Disassembly and Assembly
102
Disassembly
102
4.5.1.2 Assembly
103
Figure 4-11. Exploded View of Accessory Connector Assembly (HLN6863_)
103
Adapter Cable
104
Memory and Three-Day Secure Key Retention Option
104
Figure 4-12. Rear Accessory Connector Audio Configuration
104
Figure 4-13. Rear Accessory Connector Data Configuration
104
Chapter 5 Motorcycle Radio Installation
105
Motorcycle Radio Description
105
Transceiver Enclosure
105
Control/Display Unit
105
Figure 5-1. Identification of a Motorcycle Radio by Using a Label
105
Control Head Cable
106
Microphone
106
Keypad MIC
106
External Speaker
106
Headset Capability
106
Antenna
106
Ignition Sense (ACC) Wire
106
Installation Overview
107
General
107
Important Installation Hints
108
Parts Identification
109
Order of Installation
109
Installing the Universal Mounting Plate
110
Figure 5-2. Universal Mounting Plate Installation (Part of Radio Enclosure Kit)
110
Installing the Speaker and Control Head
111
Figure 5-3. Motorcycle Control Head Cabling (3075217A01)
111
Figure 5-4. Handlebar Installation with Speaker and Control Head Mounted Together
112
Handlebar Installation with Speaker and Control Head Mounted Together
112
Fuel Tank Console Installation with Speaker and Control Head Mounted Together
113
Figure 5-5. Fuel Tank Console Installation with Speaker and Control Head Mounted Together
114
Handlebar Installation with Speaker and Control Head Mounted Separately
115
Figure 5-6. Handlebar Installation with Speaker and Control Head Mounted Separately
116
Fuel Tank Console Installation with Speaker and Control Head Mounted Separately
116
Figure 5-7. Fuel Tank Console Installation with Speaker and Control Head Mounted Separately
117
Installing the Speaker
118
Installing the Microphone Hang-Up Clip
118
Extension Bracket Mounting
118
Speaker/Control Head Bracket Side Mounting
118
Other Hang-Up Clip Mounting
119
Installing Antenna Base and Cables
119
Figure 5-8. Location of Band 1 or Band 2 (Depending on the Antenna Port They Align To)
119
Figure 5-9. Antenna Band Identification
120
Figure 5-10. APX 2500/APX 4500 Antenna Band Identification
120
Figure 5-11. Routing the Coaxial Cable for GPS
121
Installing the Antenna
122
Cable Routing
122
Figure 5-13. Routing the Coaxial Cable for Band 2
122
Figure 5-14. Cable Routing
123
Installing the Weather-Resistant Enclosure
125
Figure 5-15. Weather-Resistant Enclosure Installation
125
5.11 Transceiver and Cabling Installation
126
5.11.1 Installing Cabling in the Enclosure
126
5.11.2 Installing the Transceiver
127
Figure 5-16. Installing Cables
127
Figure 5-17. Installing the Transceiver
128
Table 5-1. Transceiver Installation Parts List
128
5.12 Installing the Emergency Switch Option
129
5.13 Installing the External Alarm Relay Option
129
5.14 Installing the Headset Accessory
129
Figure 5-18. Motorcycle Wiring Harness Rework
129
5.15 Installing the O5 Control Head Sunshield
130
Figure 5-19. Remote Mount Trunnion with Sunshield
130
Figure 5-20. Position the Sunshield
130
Figure 5-21. Slide the Control Head Onto Trunnion
131
Figure 5-22. Position Control Head as Desired
131
5.16 Horn/Lights Wiring
132
5.17 Emergency Switch Wiring
132
Figure 5-23. Horn/Lights Wiring Diagram
132
Figure 5-24. Emergency Switch Wiring Diagram
132
Chapter 6 Finishing the Installation
133
Cable Connection
133
O2 Control Head
133
O3 Control Head
133
O5 Control Head
133
O7 Control Head
134
O9 Control Head
134
Dust Cover Installation
135
Figure 6-1. Dust Cover Installation Locations
135
Miscellaneous Information
136
Chapter 7 Best Practices: Installation & Troubleshooting
137
Check Wiring of Ignition and Radio Ignition Sensing
137
Check Physical Installation of Radio Ground and Radio Accessory Wiring
138
Improve the Electrical Quality of the Power and Ignition Lines
138
Minimize the Effect of Poorly Grounded Antennas
139
Jump-Start the Vehicle
139
Eliminate Noise/Howling from PA Speaker
139
Appendix A Replacement Parts Ordering
141
Basic Ordering Information
141
Motorola Online
141
Mail Orders
141
Fax Orders
142
Parts Identification
142
Product Customer Service
142
Asia Pacific Service Centers
142
Index
143
Glossary
147
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Motorola ASTRO APX O2 Specifications
General
Brand
Motorola
Model
ASTRO APX O2
Category
Radio
Language
English
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