46 - FORM NO. 56043107 - Advolution
™
2710
/ UHR 70-1700
ELECTRICAL SYSTEM
STATUS LED FAULT CODES (TABLE 1)
LED
CODE
STATUS LIGHT
DISPLAY
EXPLANATION POSSIBLE CAUSE
1,1 0 0 over-/under-temperature cutback 1. Temperature >92°C or < -25°C.
2. Excessive load on vehicle
3. Operation in extreme environments.
4. Electromagnetic brake not releasing.
1,2 0 00 throttle fault 1. Throttle input wire open or shorted
2. Throttle pot defective.
3. Wrong throttle type selected.
1,3 0 000 speed limit pot fault 1. Speed limit pot wire(s) broken or shorted.
2. Broken speed limit pot.
1,4 0 0000 battery voltage too low 1. Battery voltage <17 volts.
2. Bad connection at battery or controller.
1,5 0 00000 battery voltage too high 1. Battery voltage >36 volts.
2. Vehicle operating with charger attached.
3. Intermittent battery connection.
2,1 00 0 main contactor driver Off fault 1. Main contactor driver failed open.
2,3 00 000 main contactor fault 1. Main contactor welded or stuck open.
2. Main contactor driver fault.
3. Brake coil resistance too high.
2,4 00 0000 main contactor driver On fault 1. Main contactor driver failed closed.
3,1 000 0 fault present for >10 sec. 1. Misadjusted throttle.
2. Broken throttle pot or throttle mechanism.
3,2 000 00 brake On fault 1. Electromagnetic brake driver shorted.
2. Electromagnetic brake coil open.
3,3 000 000 precharge fault 1. Low battery voltage.
2. KSI and throttle turned on at same time.
3,4 000 0000 brake Off fault 1. Electromagnetic brake driver open.
2. Electromagnetic brake coil shorted.
3,5 000 00000 HPD (High Pedal Disable) fault 1. Improper sequence of throttle and KSI, push, or
inhibit inputs.
2. Misadjusted throttle pot.
4,1 0000 O current sense fault 1. Short in motor or in motor wiring.
2. Controller failure. *
4,2 0000 00 motor voltage fault (hardware
failsafe)
1. Motor voltage does not correspond to throttle
request.
2. Short in motor or in motor wiring.
3. Controller failure. *
4,3 0000 000 EEPROM fault 1. EEPROM failure or fault.
4,4 0000 0000 power section fault 1. EEPROM failure or fault.
2. Short in motor or in motor wiring.
3. Controller failure. *
* Jack up vehicle and retest to confi rm diagnosis. Clean connections, inspect system wiring, and retest.
SPEED CONTROL PROGRAMMING OPTIONS
The following is a list of the speed control parameters that can be adjusted using a Curtis hand held programmers:
M1 MAX SPEED – Transport/Burnish speed maximum limit (% of full throttle)
M2 MAX SPEED – Burnishing speed factory default is 80%
M1 MIN SPEED – Transport/Burnish speed maximum limit with the speed limit pot in minimum position (% of full throttle limited by speed limit pot)
M2 MIN SPEED – Burnishing speed factory default is 30%
M1 REVERSE MAX SPEED – Reverse Transport/Burnish speed maximum limit (% of full throttle)
M2 REVERSE MAX SPEED – Default is 70%
REVERSE MIN SPEED – Transport/Burnish speed maximum limit with the speed limit pot in minimum position (% of full throttle limited by speed limit pot)