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9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual

3.79

10. Repeat this procedure for remaining valves.

11. Install the valve adjustment tappet

for each valve

in the order they were removed.

NOTE

Refer to Valve Clearance Adjustment, page 3.85

procedure for proper tappet selection.

NOTE

If any valve train components were replaced, refer to

“Valve Clearance Adjustment”, page 3.85 procedure

prior to Camshaft Installation / Timing, page 3.80

procedure.

CYLINDER HEAD INSTALLATION

1. Rotate the engine so the cylinder is facing up.

2. Remove the Cylinder Holding & Camshaft Timing

Plate (PU-50563)

from the cylinder.

NOTE

Once the cylinder head is removed, nothing retains the

cylinder to the engine. DO NOT rotate the engine

without using the Cylinder Holding & Camshaft Timing

Plate (PU-50563).

3. Prepare cylinder head gasket sealing surfaces by

cleaning thoroughly to remove all residue. The head

gasket must be installed clean and dry, free from oil

or grease.

NOTE

Do not touch sealing surfaces of gasket.

4. Guide cam chain

through a new head gasket

and install the gasket on the cylinder, locating it on

the alignment pins.

5. Carefully set the cylinder head

in place on

alignment pins.

6. Install new bolts and finger tighten the six cylinder

head bolts

evenly.

ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 2015 Service Manual

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