Polaris RZR XP 1000 2015 Service Manual

8
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
8.3
GENERAL INFORMATION
TORQUE SPECIFICATIONS
ITEM
TORQUE VALUE
Front A-Arm Bolt
42 ft-lb (57 Nm)
Tie Rod End to Bearing
Carrier Housing Bolt (Not
reusable)
15 ft-lbs (20 Nm) + 90°
Ball Joint Fastener
42 ft-lbs (57 Nm)
Front Shock Mount Bolts
42 ft-lb (57 Nm)
Rear Shock Mount Bolts
70 ft-lbs (95 Nm)
Wheel Hub Castle Nuts
110 ft-lbs (149 Nm)
Wheel Nuts (Cast
Aluminum Rims)
120 ft-lbs (163 Nm)
Tie Rod End Jamb Nut
14 ft-lbs (19 Nm)
Radius Rod Fasteners
40 ft-lb (54 Nm)
Bearing Carrier to Trailing
Arm Bolts
42 ft-lb (54 Nm)
Rear Stabilizer Bar Linkage 40 ft-lbs (54 Nm)
Rear Shock Reservoir
Mounting Clamps
35 in-lb (4 Nm)
Rear Stabilizer Bar
Mounting Bracket Bolts
17 ft-lb (23 Nm)
Rear Stabilizer Bar
Locating Clamp Bolts
10 ft-lb (14 Nm)
Shock Guard Screws
14 in-lbs (2 Nm)
Tilt Steering Shock
Fasteners
7 ft-lb (10 Nm)
Steering Pivot Tube
Mounting Fasteners
8 ft-lb (11 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Steering Shaft to Power
Steering Unit (upper/lower)
(EPS models)
15 ft-lbs (20 Nm)
EPS Cover Screws
8 ft-lb (11 Nm)
Power Steering Unit to
Mount Bracket Bolts
30 ft-lb (41 Nm)
Lower Steering Shaft to
Steering Rack
42 ft-lb (57 Nm)
Power Steering Bracket to
Frame Nuts
16 ft-lb (22 Nm)
Steering Rack Mounting
Bolts
16 ft-lbs (22 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
SPECIAL TOOLS
PART
NUMBER
TOOL DESCRIPTION
2200421
Gas Shock Recharging Kit
2878925
Shock Spring Preload Spanner
Wrench (Walker Evans™)
2876389 Multi-Function Pliers
PU-51829
Spanner Wrench - 2.5″ / 3.0″ Inner
Internal Bypass (FOX)
PU-51830
Spanner Wrench - 2.5″ Outer Internal
Bypass (FOX)
PU-51832
Spanner Wrench - 3.0″ Outer Internal
Bypass (FOX)
PU-51837
Shock Body Holding Tool (2.5″) (FOX)
PU-51838
Shock Body Bolding Tool (3.0″) (FOX)
Walker Evans™: See Walker Evans™ Shock Service
later in this chapter, page 8.31
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com
MULTI-FUNCTION PLIERS
Included in the tool kit, the multi-function pliers is
designed to remove the plastic push rivets used to fasten
body components.
STEERING / SUSPENSION

Polaris RZR XP 1000 2015 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2015
Category	Offroad Vehicle
Language	English