9
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
9.33
CALIPER ASSEMBLY
1. Install new caliper seals
q
in the caliper body
w
. Be
sure groove is clean and free of residue or brakes
may drag upon assembly.
2. Coat piston with clean Polaris DOT 4 Brake Fluid
(PN 2872189). Install piston
e
with a twisting motion
while pushing inward. Piston should slide in and out
of bore smoothly with light resistance.
3. Lubricate the mounting bracket pins
r
with silicone
grease and install the rubber dust seal boots
t
.
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
CALIPER INSTALLATION
1. Install the rear caliper with new mounting bolts.
Torque mounting bolts
q
to specification.
TORQUE
Rear Caliper Mount Bolt
q
:
40 ft-lbs (54 Nm)
2. Install brake line banjo bolt
w
and torque to
specification.
TORQUE
Banjo Bolts:
15 ft-lbs (20 Nm)
BRAKE SYSTEM
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