10.2
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
GENERAL INFORMATION
SPECIAL TOOLS
PART
NUMBER
TOOL DESCRIPTION
2200421
Gas Shock Recharging Kit
2878925
Shock Spring Preload Spanner
Wrench (Walker Evans™)
2876389 Multi-Function Pliers
PU-51829
Spanner Wrench - 2.5″ / 3.0″ Inner
Internal Bypass (FOX)
PU-51830
Spanner Wrench - 2.5″ Outer Internal
Bypass (FOX)
PU-51832
Spanner Wrench - 3.0″ Outer Internal
Bypass (FOX)
PU-51837
Shock Body Holding Tool (2.5″) (FOX)
PU-51838
Shock Body Bolding Tool (3.0″) (FOX)
Walker Evans™: See Walker Evans™ Shock Service
later in this chapter, page 8.31
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com
TORQUE SPECIFICATIONS
ITEM
TORQUE VALUE
Front A-Arm Bolt
42 ft-lb (57 Nm)
Door Hinge Mount Nuts 8 ft-lb (11 Nm)
Door Latch Screws
8 ft-lb (11 Nm)
Front Bumper / Fender
Screws
8 ft-ln (11 Nm)
Floor Screws
8 ft-lb (11 Nm)
Trailing Arm to Frame Bolt 70 ft-lb (95 Nm)
Seat Belt Mounting
Hardware
40 ft-lbs (54 Nm)
Seat Slider Plate
4 ft-lb (5 Nm)
Skid Plate Screws
8 ft-lbs (11 Nm)
Front to Rear Frame Bolts
40 ft-lb (54 Nm)
Cab Frame Bolts
40 ft-lb (54 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Seat Base to Frame (Front
Bolts)
14 ft-lb (19 Nm)
Seat Base to Frame (Rear
Bolts)
30 ft-lb (41 Nm)
BODY / FRAME