Polaris RZR XP 1000 2015 Service Manual

5.24
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
CLUTCH INSPECTION
NOTE
Remove cover, spring, limiter spacer and spider
following the instructions for drive clutch disassembly,
then proceed as follows:
1. Remove and inspect the moveable sheave spacer
q
. Visually inspect the spacer for damage and
replace if necessary.
2. Remove the moveable clutch sheave.
3. Lift bearing
e
and thrust washers
w
off the shaft.
Replace as an assembly if worn, damaged, or if
operational problems were noted prior to
disassembly.
4. Inspect surface of shaft for pitting, grooves or
damage. Measure the outside diameter and
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
MEASUREMENT
Shaft Diameter:
Standard: 1.3725 - 1.3712″
(34.8615 - 34.8488 mm)
Service Limit: 1.3704″ (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
MEASUREMENT
Thrust Washer Thickness:
Standard: .030″ (.76 mm)
Service Limit: .025″ (.64 mm)
PVT SYSTEM

Polaris RZR XP 1000 2015 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2015
Category	Offroad Vehicle
Language	English