Polaris RZR XP4 1000 2017 User Manual

3
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
3.11
COOLING SYSTEM PRESSURE CAP TEST
1. Remove the hood from the front cab.
WARNING
Never remove pressure cap when engine is warm or
hot. The cooling system is under pressure and serious
burns may result. Allow the engine to cool before
servicing.
2. Remove pressure cap
q
and test using a pressure
cap tester (commercially available).
3. The pressure cap relief pressure is 13 psi. Replace
cap if it does not meet this specification.
RADIATOR REMOVAL / INSTALLATION
1. Remove the hood and front bumper (See Chapter 10
– Hood and Front Body Work, page 10.21and Front
Bumper, page 10.20).
2. Remove the four fasteners that secure the front
bumper support to the main frame.
3. Drain radiator by removing lower radiator hose
q
.
Be sure to catch and dispose of coolant properly.
WARNING
The cooling system is under pressure and serious
burns may result.
Allow the engine to cool before servicing.
4. Disconnect cooling fan electrical connector.
5. Remove the upper radiator hose from the radiator.
ENGINE / COOLING SYSTEM

Polaris RZR XP4 1000 2017 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2017
Category	Automobile
Language	English

Summary

CHAPTER 2: MAINTENANCE

PERIODIC MAINTENANCE CHART

Outlines required maintenance and inspections based on vehicle hours/miles.

ENGINE OIL AND FILTER CHANGE

Step-by-step guide for changing the engine oil and filter.

COOLING SYSTEM

CHAPTER 3: ENGINE / COOLING SYSTEM

ENGINE COOLING SYSTEM

Covers cooling system specifications, pressure testing, and bleeding procedures.

ENGINE SERVICE

Details on accessible engine components and top-end service procedures.

CHAPTER 4: FUEL SYSTEM

FUEL INJECTORS

EFI DIAGNOSTICS

Information on reading and interpreting diagnostic trouble codes (DTCs).

CHAPTER 5: PVT SYSTEM

DRIVE BELT

Procedures for drive belt removal, inspection, and installation.

DRIVE CLUTCH SERVICE

Detailed steps for drive clutch disassembly, inspection, and assembly.

DRIVEN CLUTCH SERVICE

Procedures for driven clutch inspection, disassembly, and assembly.

CHAPTER 6: TRANSMISSION

TRANSMISSION SERVICE

Covers transmission removal, installation, and disassembly.

TROUBLESHOOTING

Provides troubleshooting steps for shifting difficulties within the transmission.

CHAPTER 7: FINAL DRIVE

DRIVE SHAFT

Procedures for front and rear drive shaft removal and installation.

FRONT GEARCASE / CENTRALIZED HILLIARD

Assembly view and operation details for the front gearcase and AWD system.

CHAPTER 8: STEERING / SUSPENSION

FRONT SUSPENSION

REAR SUSPENSION

SHOCKS / SPRINGS

CHAPTER 9: BRAKE SYSTEM

MASTER CYLINDER

FRONT BRAKES

CHAPTER 11: ELECTRICAL

INSTRUMENT CLUSTER

FUSES / RELAYS