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9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
ENGINE
Platform
4-Stroke DOHC Twin Cyl
Engine Displacement
999cc
Number of Cylinders
2
Bore & Stroke 93 x 73.5 mm
Compression Ratio
10.5:1
Engine Idle Speed
1200 +/- 100 RPM
Engine Max Speed
8800 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Engine Hot Light
Instrument Cluster Indicator
Lubrication
Wet Sump
Oil Requirements PS-4 Full Synthetic 5W-50
Oil Capacity
2.5 qt
(2.4 L)
Coolant Capacity 5.36 qt (5.0 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement
9.5 gal. (36 L)
87 Octane (minimum)
ELECTRICAL
Alternator Max Output 560 Watts @ 3000 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis,
EPS
Circuit Breaker 25A Cooling Fan
Fuses 10A EFI
10A Unswitched
10A Key
10A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument
DRIVETRAIN
Transmission Type
Polaris Automatic PVT
Shift Type
Gated Shift for Park
P / R / N / L / H
Front Gearcase Lubricant
Requirement
Demand Drive Fluid
8.5 oz
(250 mL)
Transmission Lubricant
Requirement
AGL
44 oz
(1300 mL)
STEERING / SUSPENSION
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Front Suspension Independent Dual A-arm
Walker Evans™ 2″ Needle
Shocks
Front Travel 16″ (40.6 cm)
Rear Suspension Independent Trailing Arm
Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
Spring Adjustment Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum Beadlock / 14 x 6
Rear Rim / Size Aluminum Beadlock / 14 x 8
Front Tire Make / Model /
Size
Pro Armor Crawler XG
30 x 10 - 14
Rear Tire Make / Model /
Size
Pro Armor Crawler XG
30 x 10 - 14
Tire Air Pressure
Front 12 psi (83 kPa)
Rear 16 psi (110 kPa)
Brake System
Front & Rear
4 Wheel Hydraulic Disc – Dual
Bore Calipers
Brake Fluid DOT 4
RZR XP 1000 CLUTCH CHART
MODEL
ALTITUDE
METERS (FEET)
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
XP 1000
0-1800
(0-6000)
29-75,PM
(5633720)
Black / Red
(7044263)
Black
(7044708)
1800-3700
(6000-12000)
29-68,PM
(5139618 )
GENERAL INFORMATION