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9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
DRIVEN CLUTCH SERVICE
DRIVEN CLUTCH SLIDER INSPECTION
The square sliders can be inspected with the driven
clutch installed on the vehicle.
Using a feeler gauge, measure the distance between the
slider and the stationary sheave at the widest point
q
. If
the measurement is over the service limit, the sliders or
driven clutch will need to be replaced. Also measure the
width of the slider block
w
. Replace the sliders if they are
smaller than the service limit.
MEASUREMENT
Slider to Sheave Clearance
q
:
Service Limit: 0.175″ (4.5 mm)
Slider Width
w
:
Service Limit: 0.975″ (24.8 mm)
DRIVEN CLUTCH DISASSEMBLY
1. Remove driven clutch from the transmission input
shaft.
2. It is important to mark the position of the helix cover,
sheaves and spider with a tape or grease marker (as
shown) before disassembly. Some components will
have X’s on the components for alignment reference.
This helps with clutch assembly and maintains clutch
balance.
3. Place the driven clutch (helix side up) into the
Universal Clutch Compressor.
Universal Clutch Compressor: PU-50518-A
PVT SYSTEM
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