4.28
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
FUEL TANK REMOVAL RZR XP 4 1000
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
NOTE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
1. Remove the front and rear seats.
2. Disconnect the negative and positive battery cables
from the battery, located under the left rear seat.
Remove the bolt retaining the battery bracket and
remove the battery from the vehicle.
3. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
q
from
the pump (see Chapter 2 – Fuel Lines, page 2.41 for
specific removal procedure).
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
4. Disconnect the fuel pump electrical harness
w
.
5. Remove the right-hand rocker panel (see Chapter
10).
6. Remove the fastener
e
retaining the seat belt
mechanism to the frame near the right rear portion of
the fuel tank. Once removed, place the mechanism in
the rear cargo box to keep it out of the way.
7. Remove the front and rear console assembly (see
Chapter 10 – Rocker Panels, Console and Floor XP,
page 10.24).
8. Remove the two M10x1.5x55 bolts
r
and two
M8x1.25x20 bolts
t
retaining the front of the rear
seat base frame. Remove the rear seat base
assembly from the vehicle.
9. Remove the T-40 Torx screw
y
retaining the fuel tank
strap to the seat base frame. Remove the strap from
the other side of the seat base frame as well.
FUEL SYSTEM
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