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PERIODIC MAINTENANCE 2-1

PERIODIC MAINTENANCE

CONTENTS

PERIODIC MAINTENANCE SCHEDULE ...................................................... 2- 2

PERIODIC MAINTENANCE CHART ......................................................... 2- 2

MAINTENANCE AND TUNE-UP PROCEDURES.......................................... 2- 3

AIR CLEANER ........................................................................................... 2- 3

EXHAUST PIPE NUT AND BOLT AND MUFFLER NUT AND BOLTS ..... 2- 4

TAPPET CLEARANCE .............................................................................. 2- 5

SPARK PLUG ............................................................................................ 2- 9

SPARK ARRESTER .................................................................................. 2-10

FUEL LINE ................................................................................................. 2-10

DECOMPRESSION LEVER (DR-Z400) .................................................... 2-10

ENGINE OIL AND OIL FILTER .................................................................. 2-11

ENGINE OIL HOSES ................................................................................. 2-12

THROTTLE CABLE PLAY ......................................................................... 2-13

ENGINE IDLE SPEED ............................................................................... 2-14

ENGINE COOLANT ................................................................................... 2-14

RADIATOR HOSES ................................................................................... 2-15

CLUTCH..................................................................................................... 2-16

DRIVE CHAIN ............................................................................................ 2-16

BRAKES .................................................................................................... 2-18

BRAKE FLUID ........................................................................................... 2-19

BRAKE HOSES ......................................................................................... 2-21

TIRES ......................................................................................................... 2-21

SPOKE NIPPLES ...................................................................................... 2-22

STEERING ................................................................................................. 2-23

FRONT FORK ............................................................................................ 2-23

REAR SUSPENSION................................................................................. 2-23

CHASSIS NUTS AND BOLTS ................................................................... 2-24

GENERAL LUBRICATION ........................................................................ 2-26

COMPRESSION PRESSURE CHECK (DR-Z400E) ...................................... 2-27

COMPRESSION TEST PROCEDURE ....................................................... 2-27

OIL PRESSURE CHECK ............................................................................... 2-28

OIL PRESSURE TEST PROCEDURE ....................................................... 2-28

Suzuki drz 400E Service Manual

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