Suzuki drz 400E Service Manual

2-8 PERIODIC MAINTENANCE
EXHAUST SIDE
TAPPET SHIM SELECTION TABLE (EXHAUST) TAPPET SHIM NO. (12892-41C00-XXX)
TAPPET SHIM SET NO.(12800-41810)
How to use this chart: I. Measure tappet clearance when the engine is cold. II. Measure present shim size. III. Match clearance in vertical column with present shim size in horizontal
column.
Example:
Tappet clearance is 0.38 mm Present shim size 2.90 mm Shim size to be used 3.05 mm
MEASURED TAPPET CLEARANCE (mm)
SUFFIX NO. PRESENT SHIM SIZE (mm)
230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 350
2.55 2.60 2.65 2.70 2.40 2.45 2.50 2.55
2.60 2.45 2.50
2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.45
2.55
2.65
2.55 2.60 2.50 2.65
2.30
2.70 2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.35
2.50
2.60
2.30
2.70
2.55 2.60 2.65 2.70
2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.35 2.40
2.55
2.65
2.75
2.60 2.65 2.70 2.75
2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.40 2.45
2.602.30 2.35 2.40
2.70
2.80
2.65 2.70 2.75 2.80
2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.45 2.50
2.65
2.75
2.85
2.70 2.75 2.80 2.85
2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.50 2.55
2.70
2.80
2.90
2.75 2.80 2.85 2.90
2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.55 2.60
2.75
2.85
2.95
2.80 2.85 2.90 2.95
3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.60 2.65
2.80
2.902.30 2.35 2.40 2.45 2.50
3.00
2.85 2.90 2.95 3.00
3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.65 2.70
2.85
2.95
3.05
2.90 2.95 3.00 3.05
3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.70 2.75
2.90
3.00
3.10
2.95 3.00 3.05 3.10
3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.75 2.80
2.95
3.05
3.15
3.00 3.05 3.10 3.15
3.20 3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.80 2.85
3.00
3.10
3.20
3.05 3.10 3.15 3.20
3.25 3.30 3.35 3.40 3.45 3.50 3.50
2.85 2.90
3.05
3.15
3.25
3.10 3.15 3.20 3.25
3.30 3.35 3.40 3.45 3.50 3.50
2.90 2.95
3.10
3.20
3.30
3.15 3.20 3.25 3.30
3.35 3.40 3.45 3.50 3.50
2.95 3.00
3.15
3.25
3.35
3.20 3.25 3.30 3.35
3.40 3.45 3.50 3.50
3.00 3.05
3.20
3.30
3.40
3.25 3.30 3.35 3.40
3.45 3.50 3.50
3.05 3.10
3.25
3.35
3.45
3.30 3.35 3.40 3.45
3.50 3.50
3.10 3.15
3.30
3.40
3.50
3.35 3.40 3.45 3.50
3.50
3.15 3.20
3.35
3.50
3.40 3.45 3.50
3.45 3.50 3.50
3.50
3.20 3.25
3.40 3.25 3.30
3.45 3.30 3.35
0.10–0.14 0.20–0.30 0.31–0.35 0.36–0.40 0.41–0.45 0.46–0.50 0.00–0.04 0.05–0.09 0.51–0.55 0.56–0.60 0.61–0.65 0.66–0.70 0.71–0.75 0.76–0.80 0.81–0.85 0.86–0.90 0.91–0.95 0.96–1.00 1.01–1.05 1.06–1.10 1.11–1.15 1.16–1.20 1.21–1.25 1.26–1.30 1.31–1.35 1.36–1.40 1.41–1.45 1.46–1.50
2.352.30 2.40 2.45 2.50 2.55 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50
SPECIFIED CLEARANCE/NO ADJUSTMENT REQUIRED
0.15–0.19
3.50 3.50
3.50

Suzuki drz 400E Specifications

General

Displacement	398 cc
Compression Ratio	12.2:1
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Rear Tire	110/100-18
Engine Type	4-stroke, DOHC
Bore x Stroke	90.0 mm x 62.6 mm
Fuel System	Mikuni BSR36 carburetor
Front Brakes	Disc
Rear Brakes	Disc
Fuel Tank Capacity	10.0 L (2.6 US gallons)
Overall Width	825mm (32.5 inches)
Ground Clearance	315 mm (12.4 in)
Seat Height	935 mm (36.8 in.)
Curb Weight	138 kg (304 lbs)
Dry Weight	119 kg (262 lbs.)